While green hydrogen and green ammonia promise to be important clean energy carriers in future, there are significant challenges to be overcome not only in production storage and transport, but also financially realising the project. Innovate technology from thyssenkrupp Uhde, embodied in standardised, pre-integrated, modularised plant can deliver low cost of ownership and de-risks execution.
M.J. Cousins of Johnson Matthey and K. Nölker of thyssenkrupp Uhde discuss the integration of LCHTM technology and the uhde® ammonia process in providing low carbon ammonia at scale, efficiently, reliably and safely today.
A European ammonia plant, has successfully restarted following a revamp of the process gas cooling section, executed by Casale. Casale replaced the outdated boilers located downstream of the secondary reformer with three new double-tube type boilers supplied by Arvos. The new boilers were installed in the same location as the previous ones, minimising investment costs and plant modifications. The more robust and reliable design of the Casale-Arvos boilers has resulted in enhanced overall performance and reliability of the ammonia plant.
KT-Kinetics technology has signed an $125 million engineering, procurement, construction and commissioning (EPCC) contract to build a hydrogen production unit at Petronas’ Pengerang Biorefinery, Malaysia. The hydrogen plan is expected to be operational by the second half of 2028, and will supply up to 38,000 normal m3 /h of hydrogen for the production of sustainable aviation fuel (SAF) and hydrogenated vegetable oil (HVO). NextChem will license its NX ReformTM technology for the unit. The new biorefinery will process approximately 650,000 t/a of raw materials such as used vegetable oils, animal fats and waste from the processing of vegetable oils to produce sustainable aviation fuel (SAF), hydrotreated vegetable oil (HVO) and bio-naphtha.
Liquid Wind has announced the development of a new 100,000 t/a green methanol project in Örnsköldsvik, Sweden, in collaboration with local energy company Övik Energi. Övik Energi’s combined heat and power plant in Örnsköldsvik was due to be the site of Ørsted’s FlagshipONE project, which was slated to produce 55,000 t/a of green methanol from 2025. A final investment decision (FID) was made in late 2022 when Ørsted bought out Liquid Wind’s 55% stake in the project, but the Danish offshore wind company chose to discontinue FlagshipONE in August 2024.
Trammo, Inc. and ExxonMobil signed a heads of agreement to advance discussions for Trammo’s long-term offtake of 300-500,000 t/a of low-carbon ammonia from ExxonMobil’s Baytown, Texas facility. The facility is expected to produce virtually carbon-free ‘blue’ hydrogen with approximately 98% of CO2 removed, and will use this low-carbon hydrogen to make low-carbon ammonia. Trammo, a leading international physical commodity trader, will leverage its market and logistical expertise to deliver and sell in Europe and worldwide this unique low-carbon ammonia for use as fertilizer feedstock and for other key industrial applications.
Casale is partnering with Indian renewable energy company Avaada Group to develop a 1,500 t/d green ammonia plant in Gopalpur, Odisha. This represents India’s largest grassroots green ammonia facility to date, and will be powered entirely by renewable energy. Casale will provide the ammonia process license, basic engineering package, proprietary equipment, and detailed engineering review, ensuring the facility operates at the highest levels of efficiency and sustainability. The plant will use Casale’s FlexAMMONIA technology, part of the FLEXIGREEN® portfolio.
In its 4Q 2024 results presentation, Abu Dhabi-based Fertiglobe said that it expects to reach a final investment decision (FID) on two clean hydrogen and ammonia projects in the US and Egypt in 2025. Fertiglobe confirmed that FID on the ADNOC-ExxonMobil low-carbon hydrogen and ammonia project in Baytown, Texas, is expected in 2025, with operations anticipated to begin in 2029. ADNOC’s 35% equity stake in the project will be transferred to Fertiglobe at cost once the project is operational.
H2 Global Energy says that it has completed initial studies for the development of a green hydrogen and ammonia plant in southern Morocco. With an anticipated production capacity of 1.0 million t/a of green ammonia, the project aims to use Morocco’s abundant solar and wind resources to produce green hydrogen, which will then be converted into green ammonia. Production is expected to be used in various sectors, including agriculture, transportation, and energy storage, supporting the global shift towards decarbonisation.
Worley says that they have been selected by First Ammonia to provide front end engineering and design services for a new green ammonia facility in Victoria, Texas. This facility will have an initial anticipated production capacity of 300 t/d of green ammonia. First Ammonia also says that it will be the first in the US to use solid oxide electrolyser technology (SOEC) for hydrogen production, which are 30% more energy efficient compared to conventional electrolysers.