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Tag: Sulphur Recovery

Channelling in SRU converters

This troubleshooting case study describes an incident at one of the sulphur recovery units at BPCL Kochi Refinery, India. Following a maintenance turnaround of the unit in 2022, unusually high H2 S and SO2 were observed at the outlet of the Claus section. This created an additional load on the tail gas reactor, which led to frequent plugging in the quench column and frequent outages in the tail gas unit, creating environmental and reliability issues in the unit. The activities to identify the root cause of the incident are described and the measures to solve the problem are shared.

Digitalised sulphur recovery plants for greater plant efficiency

The pursuit of operational excellence requires continuous process monitoring, together with qualified analysis of the collected data. The Digital Process Monitor (DPM) provides a process digital twin which consists of an accurate process plant model that incorporates the licensor’s knowledge and expertise in sulphur recovery technology, thereby providing continuous insights into plant performance. This article provides an overview of the DPM features focusing on the related benefits in terms of overall operational improvements and plant efficiency for the sulphur recovery unit.