Section: CRUSU Market & Features

Production cuts globally at refineries have left supply tight heading into the fourth quarter, firming prices. This has been compounded by major exporters in the Middle East prioritising sulphur tonnes to contracts before spot sales.

Several highly corrosion resistant materials are available today for use in handling process fluids encountered in the production of concentrated sulphuric acid. These alloys, properly selected for the operating conditions, provide the benefits of long operating life under harsh operating conditions extending the period of uninterrupted production cycles and lowering the incidence of catastrophic equipment failure. In this article, M. J. Cooke of Weir Minerals discusses materials of construction for pumps, valves and piping used in the production of sulphuric acid.

A. Bhargav and A. Krishnan of Helium Consulting Pvt. Ltd discuss how it is possible to reduce SOx emissions within the existing system setup of an oil refinery or gas plant through detailed analysis, expedited corrective actions and the use of automated algorithms in real-time, by using a digital IIoT solution to monitor, control and optimise.

Matt Langworthy, Analsyt for Argus Media, assesses price trends and the market outlook for sulphur.

K. Hanlon Kinsberg and J. Lewis of Comprimo review the main approaches for mercaptan removal in gas processing plants, based on past project experience and generally accepted industry practice.

The risk of a second Covid-19 wave over the winter period continues to fuel the trend of forward trading of sulphur cargoes. Downward pressure in some sectors for demand is likely as the macro economic forecast remains challenging.

Undegassed molten sulphur can contain several hundred ppmw H2 S. If the headspace in the storage tank is stagnant, the H2 S can accumulate in the vapour space above undegassed liquid sulphur to dangerous levels. Sweeping and blanketing systems are commonly applied to manage the explosion risk in the headspace of molten sulphur storage tanks. D. J. Sachde , C. M. Beitler , K. E. McIntush , and K. S. Fisher of Trimeric Corporation review these approaches, outlining the benefits and limitations, design considerations, and industry experience/guidance for each approach. Calculation methods for natural draft flow of sweep air are also presented.

Meena Chauhan, Head of Sulphur and Sulphuric Acid Research, Argus Media, assesses price trends and the market outlook for sulphur.

In a few short years Abu Dhabi has grown to become the world’s largest sulphur producer and exporter, and new sour gas projects will lead to additional sulphur recovery capacity, provided they can overcome economic challenges.

For the protection of nozzles in sulphur forming plants it is important to prevent larger particles from entering the forming machinery and possibly blocking the nozzles. In normal operation, pipeline strainers are used. Sulphurnet has designed a new system which is suitable for continuous or batch operations and has lower maintenance costs. J. Hermans of Sulphurnet introduces the self-cleaning sulphur strainer.