Category: Technology

A selection of innovative products and technologies that have recently been brought to market.

The phosphate fertilizer industry is turning to production methods that are able to consume low-grade phosphate rock and/ or generate pure gypsum as a by-product. Gypsum-free processes, and technologies that capture phosphorus from waste streams, are also on the rise.

Reclaiming phosphorus from sewage sludge ash holds great potential for the fertilizer industry – by helping to reduce dependency on global supply chains, ensuring resilience and even raising quality. But successful phosphorus recovery largely depends on the process used, as EasyMining’s Anna Lundbom, Sara Stiernström and Christian Kabbe explain.

E. Almeida and B. Ferraro of Clark Solutions discuss how regular monitoring by simple testing of the towers in sulphuric acid plants can improve the reliability and lifespan of the plant.

M. Rameshni and S. Santo of Rameshni & Associated Technology & Engineering (RATE USA) report on advanced catalysts for increasing the sulphur recovery efficiency of new and existing sulphur recovery units to meet stricter environmental regulations.

The recently-published IEA Ammonia Technology Roadmap sets out a future pathway for decarbonising the nitrogen industry. New technology options for low-carbon ammonia production are emerging and project activity is on the rise.

By using modular construction, operational modelling and digital plant control, thyssenkrupp Uhde can offer customers fast-build, capital efficient green ammonia plants. Dr Christian Renk and Dr Klaus Nölker explain the company’s innovative approach to plant construction, design and control.

Liquid fertilizers are emerging as a high growth, multibillion dollar market. Their growing use is linked to trends such as no-till farming and the greater adoption of precision agriculture. Leading producers and products are highlighted.

Heat recovery systems at sulphuric acid plants have been providing carbon-free energy for decades now and continue to improve. There is also potential to combine the clean power generated at acid plants with hydrogen production from water electrolysis. This could provide the basis for green fertilizer production.

Economically viable production of green ammonia requires plants that can react to fluctuations in renewable power thanks to their flexible design. Casale’s Francesco Baratto, Giovanni Genova and Sergio Panza explain how new tools are helping design green ammonia plants that deliver the highest possible production at the lowest possible cost.