Category: Outlook & Reviews

Meena Chauhan , Head of Sulphur and Sulphuric Acid Research, Argus Media, assesses price trends and the market outlook for sulphur.

Sulphur demand losses for production of phosphoric acid are forecast at 2.2 million t/a in 2020. Factoring in demand gains in markets such as Morocco, the sector is expected to see a drop of 800,000 t/a in 2020. Recovery is forecast from 2021 with a 2 million t/a increase forecast.

There was a rapid increase in sulphuric acid demand for copper, uranium and nickel leaching from 1995-2015, but over the past few years growth in this sector has slowed dramatically. Now however there are signs that demand is starting to pick up again with several new projects under development.

Sulphur demand in Australia has been boosted by the restart of the nickel leaching plant at Ravensthorpe, and new HPAL projects are under development, but a slew of new phosphate projects are not scheduled to consume more acid domestically.

At the end of last year, in our November/ December 2019 issue, I remarked upon the fresh impetus that the International Maritime Organisation’s (IMO) target of reducing carbon emissions from shipping by 50% in 2050 (compared to a 2008 baseline) had given to the idea of using ammonia as a shipping fuel. This year, in spite of You Know What, things seem to have, if anything, accelerated.

High pressure urea equipment often has lined nozzles. A lined nozzle is a full strength carbon steel nozzle that is protected against carbamate corrosion by a 5 or 6 mm thick stainless steel liner plate, which is welded to the carbon steel nozzle on either end. This design is however very vulnerable to fatigue cracking due to the difference in thermal expansion between the austenite liner and the carbon steel nozzle. History shows that such a design will lead to cracking in the long term. The following case study reports on a serious incident in a urea plant where a leak in a urea reactor nozzle caused a plant shutdown but could have resulted in rupture of the high pressure vessel.

A round-up of current and proposed projects involving non-nitrogen synthesis gas derivatives, including methanol, hydrogen, synthetic/substitute natural gas (SNG) and gas- and coal to liquids (GTL/CTL) plants.

Alistair Wallace, Head of Fertilizer Research, Argus Media, assesses price trends and the market outlook for nitrogen.

Nitrogen+Syngas asked some of the industry’s leading EPC companies what they are doing to make construction sites safer around the world in pursuit of the goal for zero incident safety performance. Read on to find out what approaches have been taken by Maire Tecnimont Group, thyssenkrupp, Toyo Engineering Corporation and Saipem.

Many fertilizers plants are looking to reduce the overall maintenance costs of their critical heat exchangers. Barinder J. S. Ghai of Sandvik Materials Technology takes a look at the life cycle costs of tube materials for heat exchangers in ammonia plants.