Category: Outlook & Reviews

One year on from the launch of its Farm to Fork Strategy, the European Commission is still failing Europe’s farmers, says Igor Shmidt, EuroChem Group’s head of public affairs.

During this time of disruption, keeping connected and informed has never been more important. While the in-person events the industry usually relies on are not possible, CRU’s virtual Sustainable Fertilizer Production Technology Forum, 20-23 September, offers exceptional information sharing and networking opportunities.

In 2019, the EU fertilizer market was valued at around e17 billion, with France, Germany and former member state the UK together representing 40 percent of this total.

Market Insight courtesy of Argus Media

The heart of any urea plant is the high-pressure urea synthesis section. Properly functioning safety valves are vital to protect the high-pressure section against ruptures due to pressures that are too high in case of upset conditions. However, the very corrosive intermediate ammonium carbamate makes the reliable and proper functioning of safety valves more challenging.

Ammonia markets continue to be dominated by unplanned outages in Saudi Arabia (where the SAFCO 4 and one of the Ma’aden ammonia plants are both down, removing 2.3 million t/a of merchant ammonia from the market). This comes on top of other shutdowns earlier in the year on Trinidad, in the US and Australia.

A round-up of current and proposed projects involving non-nitrogen synthesis gas derivatives, including methanol, hydrogen, synthetic/substitute natural gas (SNG) and gas- and coal to liquids (GTL/CTL) plants.

The internals of ammonia synthesis converters are generally made of austenitic stainless steel to withstand the harsh operating conditions (high temperature, high pressure and synthesis gas containing hydrogen and ammonia). Since nitriding is the most critical material degradation for the converter internals, Casale has set up a large nitriding analysis campaign. In the last decade, samples of materials operated under different pressures and temperatures and for different time spans have been tested and analysed. The data obtained has been used to increase nitriding knowledge and to establish a correlation to predict nitriding rate to allow the most suitable material and relevant thickness to be selected. L. Redaelli and G. Deodato of Casale report on how this correlation was established and provide valuable insight on this phenomenon and how to predict and control it.

Metal dusting corrosion damage on steam reformers is no longer a major issue in modern methane steam reformer units. Nevertheless, failures related to metal dusting corrosion attack still take place in some specific designs and configurations that are more prone to experience this damage. Poor maintenance or deterioration of insulation components on transition areas might expose metallic surfaces to metal dusting attack. In this article, Dr P. Cardín and P. Imízcoz of Schmidt+Clemens Group describe different case studies, where the end users benefited from the experience of a collaboration to address potential risks and improve plant reliability against metal dusting corrosion damage.

At a time when green (or maybe blue) ammonia is being looked to as a way of reducing carbon emissions, substituting for hydrocarbons in a variety of potential uses, a conference held at the start of June was a reminder that nitrogen, its neighbour on the Periodic Table, is by no means off the hook on the environmental front. The Eighth Global Nitrogen Conference – held over from last year because of Covid-19, and this year held virtually, as most events are for the time being – was the latest in a series of tri-annual meetings convened by the International Nitrogen Initiative (INI), with support from the UN Economic Commission for Europe (UNECE) and the German Ministry of the Environment. The INI grew out of the 1979 UNECE Convention on Long-range Transboundary Air Pollution and 1999 Gothenburg Protocol, and is concerned specifically with ‘reactive nitrogen’ (i.e. nitrogen not tightly bound to itself in a triple bond, which makes up 78% of the air around us).