Skip to main content

Nitrogen+Syngas 392 Nov-Dec 2024

Financing green plants


NEW PRODUCTION

Financing green plants

With a large number of green ammonia projects under development, financing remains the greatest hurdle to getting ventures off the ground.

In order to decarbonise the industry, ammonia production is going to have to move to various forms of green and blue production over the next 20-25 years. Indeed, if ammonia is also used to transfer hydrogen atoms from place to place, and to provide a relatively clean burning fuel for the shipping industry, as well as a side stream for coal fired power stations as various Asian countries are planning, then not only will the present and future fertilizer and industrial demand need to be converted, but possible as much again new capacity need to be constructed.

Unsurprisingly, project activity has therefore been intense in the past couple of years, with dozens of new projects being announced, from small scale pilot studies and side streams to huge complexes intended to provide large scale production. However, the final step, to final investment decision and project construction, remains elusive, with many projects running into trouble with tying down financing.

Substantial capital will be required to develop this new industry. Estimates range from $80-300 billion from now until 2030, and the IEA estimates up to $2.5 trillion will be needed for low-carbon hydrogen production alone out to 2050. Broadly speaking, project finance can come from three sources; government grants, raising debt from banks, and issuing equity. Where the project sponsor is a government agency or state-owned company, there is often a kind of hybrid of all three.

Debt

Incurring project debt means convincing a bank (or more likely a consortium of lenders) to risk money on a scheme. In order to grant the loan the lender is likely to require assurances in terms of mitigation of risks; commercial, technical and political. Reduction of risk reduces the cost of servicing debt, which can be make or break for project economics. Guaranteed offtake agreements from a creditworthy customer can be vital in this regard, as they signal guaranteed income stream for the project. This is also why greening existing uses for hydrogen/ammonia may be most attractive to lenders, as the customer base already exists for fertilizer or industrial uses, whereas, e.g. demand from shipping companies still remains speculative at present, which has been the downfall of several projects this year.

Political risk

As noted recently by the Ammonia Energy Association, global policy ambitions aim for 11 million t/a of low-emission hydrogen by 2030 – already 3 million t/a down from last year, while projects reaching a final investment decision only account for 3.4 million t/a. The AEA remarks that: “clear policy actions are required to drive demand.” EU mandates for low carbon aviation and shipping fuels and other incentives are helpful in this regard, as are the financial incentives provided by the US Inflation Reduction Act, but whether the latter would survive a Trump presidency remains an open question.

Technical risk

Building large scale low carbon ammonia plants has a degree of technical risk, though the individual parts are often well understood. Electrolysis is a mature technology, as is ammonia synthesis, but coupling ammonia production to a variable power input is a technical challenge that licensors are currently grappling with. Conversely, blue production from existing plants with the addition of carbon capture, utilisation or storage has lower upstream risk, but large scale CCUS has technical challenges with the acidity of high pressure CO2 on process equipment. Then there is logistics. One of the reasons that ammonia has come to dominate low carbon hydrogen production is to lower the technical risk, as large scale hydrogen storage and transport remains difficult and expensive, while for ammonia it is already an existing and well understood industry. At least until some track record has been demonstrated, lenders will have a heightened concern about completion risk, and may require completion guarantees.

Government finance

Government finance can be very helpful in guaranteeing capital costs and, via loan guarantees, particularly from export credit agencies or development banks, in lowering the cost of capital for projects, but generally it is limited in availability and usually it will require at least matching funding from private interests. A permissive tax environment or guaranteed offtake from government agencies can often be more important than one-off grants.

Equity

Equity issue is only really an option for state owned entities or existing large private companies with a demonstrable track record of project development, particularly oil, gas or fertilizer majors. They have the ability to fund projects from equity, even if the economics are uncertain, or the project risk is high, rather than relying on bank lending, provided that they believe in the fundamentals of the project.

Project ownership models

Ownership models can be a way of spreading risk across project partners to make a project more attractive overall. For example, a company that owns the production facilities may enter into tolling arrangements with its customers, whereby the customer is responsible for the supply of the inputs (e.g. electricity and water), and will pay a tolling fee to the project developer to produce the ammonia. This insulates the developer from variable supply costs and provides for a predictable revenue stream that would support the financing.

Latest in Policy & Regulation

Anti-dumping duty on insoluble sulphur

India India has imposed five-year anti-dumping duties on six Chinese imports, including insoluble sulphur, mainly used in the vulcanisation of rubber. The move follows an investigation by India’s Directorate General of Trade Remedies (DGTR) last year, following a complaint by Oriental Carbon and Chemicals in March 2024. The period covered by the investigation was from 1st Jan 2023 to 31st Dec 2023, while the injury investigation period ran from April 2020 to 31st Dec 2023. DGTR made a determination that Chinese exporters had been selling the six products at unfairly low prices, adversely affecting the profitability of Indian producers. DGTR says that the duties it has imposed are “aligned with WTO norms” and aim to protect domestic industries from unfair trade practices and address the growing trade imbalance with China. According to the trade authority, the market share of the countries subject to duties “has been significantly increasing” while local Indian industry’s capacities are “lying idle” amid growing demand. n

KazZinc to invest in increased SO2 recovery

Kazakhstan Zinc (KazZinc) is progressing with plans to reduce sulphur dioxide emissions from its Ust-Kamenogorsk site following an environmental audit in December 2024 as a result of smogs caused fugitive emissions which forced residents to stay indoors. The site has reduced emissions from 69,000 t/a in 2011 to 15,000 t/a, but plans to invest $210 million in in new technologies, including sulphur dioxide recovery systems and upgraded filters for solid particle capture. The key measure is the modernisation of gas purification units which is expected to reduce SO2 emissions by 2,200 t/a by 2026. Another important initiative is the construction of the “Hydropolimet” workshop at the KazZinc Ridder metallurgical complex, which aims to reduce sulphur dioxide emissions by 714 t/a.

OCP certifies low cadmium phosphates

OCP Nutricrops has received a certification that its customised phosphate fertilizers, developed specifically for the European market, meet the EU’s stringent low cadmium content requirements. The certified fertilizers contain less than 20 milligrams of cadmium per kilogram of phosphorus pentoxide (P2 O5 ), far below the European Union’s regulatory ceiling of 60 mg/kg. OCP Nutricrops says that it plans to expand this low-cadmium benchmark across all its fertilizer products worldwide by the end of 2025. Reducing cadmium in agricultural fertilizers is considered a public health priority across Europe. This initiative is closely aligned with EU goals to mitigate food-related health risks and safeguard ecosystems from harmful contaminants.