Tag: Sulphuric Acid

Sulphur output in North America continues to decline due to refinery closures and conversions at the same time that acid demand is increasing for metals processing projects.

This issue of Sulphur magazine contains a preview of CRU’s Sulphur + Sulphuric Acid conference in Woodlands, Texas, which is being held from November 3rd to 5th this year, giving delegates the opportunity to meet and discuss some of the trends which are continuing to change the sulphur and sulphuric acid industries. Some of this is echoed in our editorial coverage this issue; the rise of electric vehicles and the continuing electrification of society is changing demand for metals and impacting upon both sulphur and sulphuric acid markets alike. As CRU’s principal analyst Peter Harrison discusses on pages 36-37, battery demand for nickel is leading to a surge in new nickel leaching capacity in Indonesia which is drawing in greatly increased volumes of sulphur, while rising demand for copper is leading to additional volumes of smelter acid from China, India and Indonesia which are impacting the merchant market for acid, as detailed by CRU’s Viviana Alvorado on pages 38-40. In the United States, new lithium mines will require additional sulphur (see pages 22-23). Rare earths and battery metal recovery will form a major topic on the first day of the Sulphur + Sulphuric Acid conference, with speakers from Lithium Americas, one of the pioneers of the new US lithium industry.

Gunnison has started producing pure copper cathodes at its Johnson Camp Mine (JCM) in southeast Arizona, United States, from a solvent extraction-electrowinning (SX-EW) circuit and using leaching technology from Rio Tinto-owned Nuton. As well as giving Gunnison exclusive rights to deploy the proprietary process on run-of-mine ore, Nuton is a financial partner of the Phoenix-headquartered mine developer which has restarted copper production at past-producing JCM. The company’s next goal is to ramp-up to nameplate plant capacity of 25 million lbs/year (11,300 t/a) of finished copper.

In this CRU Insight, Peter Harrisson reports on how battery materials have become a powerful driver of sulphur consumption growth.

CS Combustion Solutions introduces the SR-P sulphur atomiser nozzle to the sulphuric acid process, combining the high-quality atomisation of ultrasonic systems with the affordability and simplicity of pressure atomisers.

CRU's analyst Viviana Alvarado discusses the effect of smelter outages and maintenance, a copper concentrate shortage, and Asian capacity ramp ups, on sulphuric acid supply and prices.

Metso describes how digital solutions can profit from the deep integration of using a digital process twin in sulphuric acid technology, helping to improve operation, monitoring and reporting.

The progressive closure of smelter capacity in Australia poses potential problems for acid consumers across the country.

Kazakhstan Zinc (KazZinc) is progressing with plans to reduce sulphur dioxide emissions from its Ust-Kamenogorsk site following an environmental audit in December 2024 as a result of smogs caused fugitive emissions which forced residents to stay indoors. The site has reduced emissions from 69,000 t/a in 2011 to 15,000 t/a, but plans to invest $210 million in in new technologies, including sulphur dioxide recovery systems and upgraded filters for solid particle capture. The key measure is the modernisation of gas purification units which is expected to reduce SO2 emissions by 2,200 t/a by 2026. Another important initiative is the construction of the “Hydropolimet” workshop at the KazZinc Ridder metallurgical complex, which aims to reduce sulphur dioxide emissions by 714 t/a.

• Global sulphur prices are expected to experience decreases over the next few weeks. Buyers in Asia report that they are covered for contracted supply throughout July, and domestic prices in China are likely to decrease further, putting downward pressure on sulphur prices.