Tag: Safety

In spite of continuing safety concerns due to the Beirut explosion, and the rise of the use of urea as a nitrogen fertilizer, ammonium nitrate demand continues to increase in several key markets.

The following case study reports on a serious incident in a urea plant where a leak in the weld overlay in the urea reactor bottom resulted in a costly plant shutdown and near miss of rupture of the high pressure vessel. It is known that carbon steel can corrode with rates of 1000 mm/year not taking into account erosion due to flashing. The impact of the NH3/CO2 ratio on the corrosion rate is questionable.

High pressure urea equipment often has lined nozzles. A lined nozzle is a full strength carbon steel nozzle that is protected against carbamate corrosion by a 5 or 6 mm thick stainless steel liner plate, which is welded to the carbon steel nozzle on either end. This design is however very vulnerable to fatigue cracking due to the difference in thermal expansion between the austenite liner and the carbon steel nozzle. History shows that such a design will lead to cracking in the long term. The following case study reports on a serious incident in a urea plant where a leak in a urea reactor nozzle caused a plant shutdown but could have resulted in rupture of the high pressure vessel.

Nitrogen+Syngas asked some of the industry’s leading EPC companies what they are doing to make construction sites safer around the world in pursuit of the goal for zero incident safety performance. Read on to find out what approaches have been taken by Maire Tecnimont Group, thyssenkrupp, Toyo Engineering Corporation and Saipem.

We report on how the fertilizer industry and individual companies are working to mitigate the impacts of the Covid-19 pandemic.

Siroj Loikov has been appointed First Deputy CEO of PhosAgro. Loikov, who was previously Deputy CEO in charge of international projects and personnel policy, will coordinate the work of the company’s headquarters in Moscow, its management company in Cherepovets and the company’s production sites. He will also oversee the implementation of the PhosAgro’s priority development projects and will be responsible for the appointment, development and assessment of the work of the company’s top management.

As existing facilities grow older, service requirements increase. Equipment needs to be low maintenance and back in operation quickly after service and repair. Technology licensors are expanding their technical services with new digital tools, using digitalised expertise with real time insights and data driven analytics to boost chemical production and ensure that equipment operates reliably and efficiently, while maintaining product quality.

Fertilizer International reached its 50th anniversary in 2019. The magazine’s continuing success is built on mutually beneficial partnerships forged over five decades. This year, we will continue to show our appreciation by profiling a much-valued commercial supporter in the magazine. This issue it’s the turn of the Lewis ® brand from Weir Minerals.

Fluor/GAA continue to strive to improve the performance of the D’GAASS out-of-pit liquid sulphur degassing technology based on commercial operating experience and ever-changing environmental emissions regulations. T. Chow and S. Fenderson of Fluor Energy & Chemicals/ Goar, Allison & Associates discuss operating experience that has led to the improvements of the new patent-pending third generation D’GAASS 3G technology.

Lessons can be learned from the challenges faced during the construction, commissioning and start-up phases of major projects. In this article challenges and experiences are shared from the recent successful commissioning of ammonia and urea plants around the world, including projects in Indonesia, India, Egypt and the Middle East.