
The merchant market for sulphuric acid
Short term supply constraints are dominating acid markets at present, but increasing smelter production across Asia may lead to oversupply in the longer term.
Short term supply constraints are dominating acid markets at present, but increasing smelter production across Asia may lead to oversupply in the longer term.
Green ammonia production facilities can be situated in remote areas with access to often fully off-grid renewable power supply. This article examines plant concepts and discusses the challenges and solutions for these plant architectures. Through a case study, an efficient and innovative methodology to compare options and optimise the sizing of the plant is presented. The methodology addresses the intermittency of the power production, the flexibility limits of the main process units, and the costs of investment and operation, using proprietary techno-economic dynamic simulation software, Odyssey.
China’s acid production continues to grow as new smelters come on-stream. But high domestic demand from phosphate production as export restrictions are lifted and a shortage of copper concentrate may limit the potential for acid exports.
We highlight recent innovations, including fertilizers recovered from industrial residues, novel controlled-release coatings, and products that incorporate biological components designed to benefit both crop nutrition and soil heath.
The refining industry continues to pivot towards Asia, with knock-on effects for sulphur output.
Brazilian phosphate producer Galvani says that it has begun work on its major phosphate expansion in Bahia state, including a new production plant at Ceará, in partnership with Indústrias Nucleares do Brasil (INB). The company aims to reduce Brazil’s northern and northeastern regions’ reliance on imported fertilizers. The first phase includes $133 million of investment, including $76 million for new phosphate mining at Irecê, and $38 million for Luís Eduardo Magalhães factory, also in Bahia. This expansion will take capacity from 600,000 t/a to 1.2 million t/a by 2026. The expansion at Luís Eduardo Industrial Complex includes expansion of sulphuric acid capacity from 165,000 t/a to 250,000 t/a.
Desmond Long has been appointed as Chief Executive Officer of BASF Shanshan Battery Materials Co., Ltd effective April 1, 2024. In his new role, Desmond will lead the business management of the company.
The phosphate industry, the dominant consumer of sulphuric acid worldwide, has grown to its present size on the back of fertilizer consumption. And while this has seen considerable growth over the past decades, especially in countries like China, India and Brazil, it has generally been fairly steady and – subject to the annual vagaries of weather and the commodity cycle – relatively predictable. However, the world economy is now in the throes of a major transformation towards less carbon intensive generation and use of energy, and that is disrupting many markets, including that for phosphates.
2024 is my tenth year as editor of Fertilizer International magazine. But, having joined CRU in January, it’s also a fresh start.
China’s drive to build new battery production capacity for electric vehicles and stationary storage is leading to a familiar problem for the Chinese economy; overcapacity.