Magazine: Sulphur

Developments in sulphuric acid technology and engineering know-how are highlighted by recent project case studies from DuPont Clean Technologies, Metso Outotec and thyssenkrupp Uhde.

The Valkyrie™ process was first introduced as a reborn version of redox technology for treating H2 S in natural gas processing.In this article Streamline Innovations Inc. highlights some of the new developments and successful applications of the Valkyrie process and its redox technology, in both gas and water streams.

Anglo American plc has announced a number of senior leadership changes. Seamus French has decided to leave Anglo American at the end of 2021 after 14 years with the company and will be replaced as CEO of Bulk Commodities by Themba Mkhwanazi , currently CEO of Kumba Iron Ore. Mpumi Zikalala , currently managing director of De Beers Managed Operations, has been appointed as CEO of Kumba. Both appointments will take effect on 1st January 2022. Mpumi’s successor at De Beers Managed Operations will be confirmed in due course.

M. Rameshni and S. Santo of RATE discuss different sour water stripping gas processing options, depending on contaminants in the sour water streams and site-specific requirements.

New low-cost metal oxide solid scavengers for hydrogen sulphide (H2 S) removal from wet and dry natural gas have been developed and deployed at commercial scale. The desulphurisation process uses a proprietary sorbent chemistry to achieve a high sulphur capacity and removal efficiency. G. Alptekin, F. Kugler and M. Schaefer of SulfaTrap LLC describe the new technology and its performance.

India’s power and renewable energy minister RK Singh has placed draft plans before the cabinet for the country’s refining and fertilizer sectors to switch to renewable ‘green’ hydrogen feeds. Other energy intensive sectors such as steel and transport are likely to follow. The policy suggests that refiners must have 10% of their hydrogen consumption generated from renewable electricity by the end of financial year 2023-24, rising to 25% by 2030. The comparable figures for ammonia/urea production are 5% and 20%, respectively. India is pursuing some of the world’s most ambitious renewable energy targets of 175 GW of renewable energy capacity by the end of 2022 and 450 GW by 2030.

China is the world’s largest importer of sulphur, mainly to feed domestic phosphate production. Sour gas in Sichuan and new refinery production, coupled with rationalisation in the phosphate sector are all leading to reduced imports, while new smelters are increasing sulphuric acid production and reducing the need for pyrite-based and sulphur burning acid production.

Meena Chauhan , Head of Sulphur and Sulphuric Acid Research, Argus Media, assesses price trends and the market outlook for sulphur.

Chemetics describes a variety of ways to extend the life of sulphuric acid plants. Debottlenecking, emissions reduction and/or energy recovery projects require a systematic, phased approach to maximise the potential of economic and operational benefits to the owner.

Tightening regulations and growing global competition are increasing the pressure felt by sulphuric acid plant operators to reduce emissions and improve energy output. Conservation of energy is a continuous focus for operators, and environmental communities have grown more vocal in their desire for greater emissions oversight. In this article, DuPont Clean Technologies examines simple, tried, and true tactics, as well as new products and designs that can be incorporated into existing plants to address operating efficiency and emissions and to help to prolong the life of the plant.