Category: Technology

Casale’s fluid bed granulation tail gas treatment for nitrogen-based fertilizer employs double temperature scrubbing technology, which handles the granulator exhaust air separately from the cooler exhaust air. The technology can combine dust removal with ammonia abatement in the same installation to meet strict tail gas limitations such as 10 mg/Nm3 for dust and 10 mg/Nm3 for ammonia. Ken Monstrey of Casale explains the key features of the Casale scrubbing technology.

IPCO has expanded its Rotoform range with the high yield XG model for granulation of suspensions. Designed for applications such as sulphur bentonite and urea mixes as well as NPK and other fertilizers, this new Rotoform model can convert solid-containing product melts into consistent, high quality pastilles from 2-4 mm diameter.

Green ammonia production facilities can be situated in remote areas with access to often fully off-grid renewable power supply. This article examines plant concepts and discusses the challenges and solutions for these plant architectures. Through a case study, an efficient and innovative methodology to compare options and optimise the sizing of the plant is presented. The methodology addresses the intermittency of the power production, the flexibility limits of the main process units, and the costs of investment and operation, using proprietary techno-economic dynamic simulation software, Odyssey.

Part 1 of this series on stripper efficiency issues provided a brief history of the CO₂ stripping process and discussed how the invention of the HP CO₂ scrubber back in the 1960s revolutionised urea technology. In part 2 we take a look at how high liquid load can affect stripper efficiency.

Innovative catalyst systems from Heraeus and Łukasiewicz Research Network – New Chemical Syntheses Institute contribute to reach climate goals by reducing N2 O emissions during nitric acid production. Dr Uwe Jantsch and Jens Hesse of Heraeus Precious Metals report on the process performance results achieved for N2 O reduction in nitric acid production using FTC gauze systems and iron oxide based secondary catalysts.

Shell Deutschland has taken a final investment decision (FID) to progress REFHYNE II, a 100 MW renewable proton-exchange membrane (PEM) hydrogen electrolyser at the Shell Energy and Chemicals Park Rheinland in Germany. Using renewable electricity, REFHYNE II is expected to produce up to 44 t/d of renewable hydrogen to partially decarbonise site operations. The electrolyser is scheduled to begin operating in 2027. Renewable hydrogen from REFHYNE II will be used at the Shell Energy and Chemicals Park to produce energy products such as transport fuels with a lower carbon intensity. Using renewable hydrogen at Shell Rheinland will help to further reduce Scope 1 and 2 emissions at the facility. In the longer term, renewable hydrogen from REFHYNE II could be directly supplied to help lower industrial emissions in the region as customer demand evolves.

Join us at the CRU Sulphur + Sulphuric Acid 2024 Conference and Exhibition in Barcelona, 4-6 November, for a global gathering of the sulphur and sulphuric acid community. Meet leading market and technology experts and producers, network, share knowledge, and learn about market trends and the latest developments in operations, process technology and equipment.

Refinery sour water strippers are an often overlooked resource of low GWP ammonia. Martin A. Taylor and Charles L. Kimtantas of Bechtel Energy Technologies and Solutions, Inc. (BETS) show the results of a study on reusing an existing SWS as one of the major systems in a SWSPlus unit for the recovery of ammonia for sale. Relative cost factors will compare a complete SWSPlus unit versus reusing an existing SWS.

As more focus extends to a circular economy, there are industry wide discussions on whether future global sulphur demand will be challenged by the energy transition and decarbonisation. Hannes Storch, Collin Bartlett and Marcus Runkel of Metso discuss how the recycling of pyrite tailings could address some of these issues.

Transporting sulphur as a dry bulk solid can lead to it breaking into small particles which create dust. Over the years, various forming processes have been developed to try and minimise dust formation and produce the strongest, most resilient formed sulphur particles.