Category: Equipment

For six decades, Chemetics has been a pioneering force in the sulphuric acid design and equipment industry, consistently introducing groundbreaking technologies that have revolutionised the field by optimising the methodology in which chemicals are produced. This year, Chemetics celebrates its 60-year anniversary as one of the leading designers, direct equipment suppliers and fabricators that has modernised the sulphuric acid industry of today. This article dives into Chemetics’ rich history and key innovations that have shaped and moulded the industry.

In this revamp case study Scott Kafesjian and Quinn Kotter of Wood demonstrate how Wood sulphur technology was implemented at a 46-year old refinery SRU to improve reliability, operability and performance to meet new requirements for increased flexibility and higher availability.

Landus has invested $15 million in a 75,000 square foot fertilizer manufacturing and distribution plant in Boone, Iowa. The project was backed by a $5 million grant from the US Department of Agriculture’s Fertilizer Production Expansion Program (FPEP).

IPCO has expanded its Rotoform range with the high yield XG model for granulation of suspensions. Designed for applications such as sulphur bentonite and urea mixes as well as NPK and other fertilizers, this new Rotoform model can convert solid-containing product melts into consistent, high quality pastilles from 2-4 mm diameter.

Innovative catalyst systems from Heraeus and Łukasiewicz Research Network – New Chemical Syntheses Institute contribute to reach climate goals by reducing N2 O emissions during nitric acid production. Dr Uwe Jantsch and Jens Hesse of Heraeus Precious Metals report on the process performance results achieved for N2 O reduction in nitric acid production using FTC gauze systems and iron oxide based secondary catalysts.

Refinery sour water strippers are an often overlooked resource of low GWP ammonia. Martin A. Taylor and Charles L. Kimtantas of Bechtel Energy Technologies and Solutions, Inc. (BETS) show the results of a study on reusing an existing SWS as one of the major systems in a SWSPlus unit for the recovery of ammonia for sale. Relative cost factors will compare a complete SWSPlus unit versus reusing an existing SWS.

Transporting sulphur as a dry bulk solid can lead to it breaking into small particles which create dust. Over the years, various forming processes have been developed to try and minimise dust formation and produce the strongest, most resilient formed sulphur particles.

In this case study, CS Combustion Solutions presents a comprehensive strategy for the capacity enhancement and optimisation of a sulphuric acid plant that was facing several operational challenges.

The reliability of primary reformers is a key issue for syngas plants. Quest Integrity describes the damage mechanisms and material limitations that impact the reliability of reformer outlet systems and the improvements that may be implemented.

Industrial plants using synthesis gas at elevated temperatures risk metal dusting attack on the equipment, which are typically made of steels or Ni-based alloys. Parameters which impact the metal dusting risk are discussed and factors affecting the material selection and processing are described. One important focus is surface preparation, showing that grinding (40 grit) improves the metal dusting resistance compared to glass bead blasting and brushing. The surface treatment outweighs the impact of welds or the manufacturing route.