In Part 3 of this series on stripper efficiency issues, we continue the discussion on some some of the many causes of lower stripper efficiency. Here we discuss liquid divider fouling and bad installation of liquid dividers.
In recent years, extensive and severe internal attack has been observed of carbon steel equipment and lines in aqua ammonia service at several Yara manufacturing sites across the globe. In all cases, the damage has a distinct flow-accelerated corrosion (FAC) signature which challenges the current understanding of FAC. All features typically observed for this kind of damage mechanism, that seem to be specific to the NH3 recovery section of ammonia plant, are reported. Upgrading the material of construction for this unit, will solve this failure mode, but a leak would potentially generate health and safety problem for the release of ammonia.
Revamping aging urea plants with the latest urea technology brings many benefits. Not only can greenhouse gas emissions be reduced, but the overall performance and sustainability of these facilities can also be optimised. Hiroo Kunii of Toyo Engineering Corporation discusses TOYO’s approach to urea plant revamping.
For six decades, Chemetics has been a pioneering force in the sulphuric acid design and equipment industry, consistently introducing groundbreaking technologies that have revolutionised the field by optimising the methodology in which chemicals are produced. This year, Chemetics celebrates its 60-year anniversary as one of the leading designers, direct equipment suppliers and fabricators that has modernised the sulphuric acid industry of today. This article dives into Chemetics’ rich history and key innovations that have shaped and moulded the industry.
In this revamp case study Scott Kafesjian and Quinn Kotter of Wood demonstrate how Wood sulphur technology was implemented at a 46-year old refinery SRU to improve reliability, operability and performance to meet new requirements for increased flexibility and higher availability.
IPCO has expanded its Rotoform range with the high yield XG model for granulation of suspensions. Designed for applications such as sulphur bentonite and urea mixes as well as NPK and other fertilizers, this new Rotoform model can convert solid-containing product melts into consistent, high quality pastilles from 2-4 mm diameter.
In this case study, CS Combustion Solutions presents a comprehensive strategy for the capacity enhancement and optimisation of a sulphuric acid plant that was facing several operational challenges.
Transporting sulphur as a dry bulk solid can lead to it breaking into small particles which create dust. Over the years, various forming processes have been developed to try and minimise dust formation and produce the strongest, most resilient formed sulphur particles.
Landus has invested $15 million in a 75,000 square foot fertilizer manufacturing and distribution plant in Boone, Iowa. The project was backed by a $5 million grant from the US Department of Agriculture’s Fertilizer Production Expansion Program (FPEP).
Refinery sour water strippers are an often overlooked resource of low GWP ammonia. Martin A. Taylor and Charles L. Kimtantas of Bechtel Energy Technologies and Solutions, Inc. (BETS) show the results of a study on reusing an existing SWS as one of the major systems in a SWSPlus unit for the recovery of ammonia for sale. Relative cost factors will compare a complete SWSPlus unit versus reusing an existing SWS.