Tag: Production

Sustainable aviation fuel (SAF) is increasingly seen as a vital tool in the aviation sector’s transition to net zero. These drop-in fuels, which can be derived from bio and renewable-derived syngas, are used to dilute the fossil-derived components of fuel and are fully compatible with existing fuel infrastructure. This positions SAF as a convenient and rapid route towards decarbonisation. However, questions remain around its ultimate viability at scale and whether it really can be the ‘silver bullet’ aviation leaders are looking for. We spoke to Paul Ticehurst from Johnson Matthey (JM) to shed some light on SAF and the future role of syngas in aviation.

The US Inflation Reduction Act has been a major step in terms of incentivising green syngas production, and has encouraged other governments to look at their own regulatory regimes.

Plant digitalisation can contribute to increase the profitability of chemical plants by optimising performance of operation as well as maintenance. Available digital products range from visualisation of plant data for increased transparency to closed-loop AI controllers based on digital twins.

Prior to the covid pandemic, sub-Saharan Africa had been the fastest growing market for new fertilizer demand. However, the combination of pandemic related disruption, followed by the dislocations caused by the war in Ukraine, have pushed up prices and led to falling demand across the continent.

Venkat Pattabathula , a member of the AIChE Ammonia Safety Committee, reports on the American Institute of Chemical Engineers’ Safety in Ammonia Plants and Related Facilities Symposium, held in Munich, Germany, from 20-24 August 2023.

With the growing global demand for food and the rise in ecological challenges, there’s a pressing need for a more sustainable and environmentally-friendly approach to fertilizer production. Achieving a sustainable increase in plant load and operational margins through improved operations is a demanding task. Luc Dieltjens and Ali El Sibai of Stamicarbon discuss how a plant can effectively address these challenges with digital tools to optimise the process.

All is not well with the Chinese economy. Growth has slowed to a fraction of what it was, only 0.8% in 2Q 2023, and has not bounced back as expected as covid lockdowns were eased. Exports and imports are both falling, debt has reached 300% of GDP, youth unemployment is running at 20%, and the property market is collapsing, with huge property developers like Evergrande and Country Garden only avoiding bankruptcy via government arranged loan restructurings. Consumer prices have fallen year on year, raising the spectre of deflation, and productivity growth has fallen from 4.5% year on year in 2006-7 to around 0.8% today. The yuan is trading at a 16-year low against the dollar.

In this case study Johannes Derfler of AGRU Kunststofftechnik reports on how a new condenser design, engineered by OMV and INWA AG using PFA sheets from AGRU, was implemented at OMV refinery in Austria to address maintenance problems due to corrosion of the wet sulphuric acid (WSA) condensers and the follow-up units. As a result of the renovation, maintenance costs have been cut in half, while both maintenance intervals and overall operational safety has increased.

A new burner design for the combustion of natural gas with either combustion air or pure oxygen as the oxidiser has been developed by CS Combustion Solutions. The new Oxijet® -Burner has been designed to perform both start-up and main operation functions with one burner. The key objectives, challenges, and burner design considerations are discussed.

The quality of finished fertilizers can be maintained during transport, handling and storage by protecting the surfaces of granules and prills with coating agents. Valuably, fertilizer coatings can also be used to control the release of nutrients in the field.