
India’s hunger for urea
India’s push to replace its sizeable urea imports with home grown capacity continues, but may not keep pace with rising domestic demand.
India’s push to replace its sizeable urea imports with home grown capacity continues, but may not keep pace with rising domestic demand.
PT Pupuk Kujang, a subsidiary of state-owned fertilizer producer holding company PT Pupuk Indonesia, is conducting a trial production of green ammonia projected to replace coal in the power generation industry. In local press reports, Robert Sarjaka, Director of Operations and Production of Pupuk Kujang, said that the production of green ammonia is part of the company’s efforts to contribute to realizing the energy transition in Indonesia, namely making Pupuk Kujang the first company to produce green ammonia in the country. Pupuk Kujang receives green hydrogen from renewable power supplied by PLN Indonesia Power (PLN IP), part of state power utility PT PLN. In the first trial phase, Pupuk Kujang will process 1 t/d of green hydrogen into 5 t/d of green ammonia.
Paradeep Phosphates Ltd (PPL) says that it has signed a memorandum of understanding with the government of Odisha state to invest $440 million over five years to increase its phosphate fertilizer production and export capacity, including port/ jetty and infrastructure development. PPL currently has capacity to produce 400,000 t/a of urea and 2.6 million t/a of finished phosphates, via DAP and NPK plants in Paradeep, Odisha, and Zuarinagar, Goa. Details of the expansion were not announced, but the company previously said in December 2024 that it had agreed to expand phosphoric acid capacity from 500,000 t/a to 700,000 t/a to increase backwards integration of production and reduce dependence on imports.
Chevron says that its 50% owned affiliate Tengizchevroil LLP (TCO) has started oil production at its Future Growth Project (FGP) located at the Tengiz oil field in Kazakhstan. FGP is the third processing plant in operation at the Tengiz oil field, which expands sour gas injection capability and is expected to ramp up output to 1 million bbl/d. This milestone follows the completion of the Wellhead Pressure Management Project (WPMP) in 2024, which is designed to optimise the field and processing plants. The FGP expansion aims to increase crude oil production by 260,000 bbl/d at full capacity.
Glencore says it is working with the Queensland government to secure the future of the Mount Isa copper smelter. The company had previously indicated that it would close the smelter in 2030, but recent media reports suggest that the government is looking at assistance to keep the smelter operational, which currently treats more than 1 million t/a of copper concentrate and supplies sulphuric acid to other industries locally, including phosphate production.
Tight supply limits availability as China maintains export restrictions.
The Abu Dhabi National Oil Company (ADNOC) has launched a tender for the expansion of offshore gas production at its Satah Al Razboot (SARB) field, part of the Emirate’s huge Ghasha concession. The scope of work will include the engineering, procurement, and construction (EPC) of at least two wellhead platforms with multiple related facilities and the installation of a 24” subsea gas pipeline to new inlet facilities at Das Island. The project will also include brownfield tie-ins at Al Qatia, Bu Sikeen Islands, Das and Zirku and Arzanah Islands.
The Chinese government has issued a development plan for the country’s copper smelting industry covering the years 202527 which is looking to reduce the level of overcapacity in the sector. New copper smelters must now control sufficient copper mine supply via ownership or equity stakes to cover their production requirements, something few smelters do at present. Chinese smelter output has reached record levels, with treatment charges falling to historically low levels as producers compete for copper concentrate – China imports around 85% of its copper concentrate. Meanwhile more smelter capacity is planned, with around 1 million t/a of new capacity scheduled for 2025. The country aims to boost domestic copper mine resources by 5% to 10% in three years to secure raw material supply, according to the government plan. China will also encourage copper smelters to sign long-term purchase agreements with global miners, boost imports of copper blister and anode, and encourage scrap imports.
Russian media reports suggest that a large scale Ukrainian drone strike on February 3rd attacked a number of oil and gas processing facilities, including Gazprom’s Astrakhan Gas Processing Plant. Video of the site showing fires burning were posted to social media. Astrakhan is one of the largest sulphur producing sites in Russia, with an output of around 3.5 million t/a in 2024. The Moscow Times reported that production had been shut down at the site, and would likely remain so for “several months”.
The first installed combination of a regenerative SO2 scrubbing system with a sulphuric acid plant using Worley Chemetics’ CORE™ reactor technology started up in November 2022. The combination of these technologies allows production of high-grade sulphuric acid from gases with low and/or fluctuating SO2 concentrations. C. Trujillo Sanchez and R. Dijkstra of Worley Chemetics report on the design concepts of this integrated process, highlight where it is most effective and report on the start-up and first years of operation of the plant.