Natural gas pricing remains the dominant component of ammonia production costs. The fall in global oil and gas prices due to the Covid outbreak and the continued growth in the LNG market is continuing to break the hold of oil indexation on gas pricing. Meanwhile, reform of gas markets continues, in places as diverse as Brazil, China and India.
Ammonia supplies have been curtailed by production shutdowns, including Kaltim and PT PAU in Indonesia, SABIC and Ma’aden in Saudi Arabia, Sorfert in Algeria and Chinese gas-based producers. There have also been gas curtailments in Iran and Trinidad.
In a carbon-constrained world, carbon capture and utilisation or storage (CCUS) installed on a methanol plant is a necessary and feasible solution. The new, patented AdWinMethanol CC® technology, jointly developed by thyssenkrupp Industrial Solutions AG and GasConTec GmbH, integrates carbon capture into large-scale, natural gas-fuelled methanol production to yield a drastically reduced carbon footprint. U. Koss and W. Balthasar of GasConTec and J. Wagner of thyssenkrupp Industrial Solutions discuss how it removes CO 2 emissions in an efficient, cost effective, and environmentally friendly manner, taking advantage of the design features of AdWinMethanol ® .
Johnson Matthey and KBR have announced that they have signed a global strategic alliance agreement to license a new ammonia-methanol co-production process that combines the companies’ ammonia and methanol process technologies. The companies say that the co-production process makes the most of synergies between the two technologies, maximising savings while offering the highest levels of safety, flexibility and reliability.
A few years ago DME production from methanol gave a major boost to world methanol demand, with DME being used as a blendstock for LPG. However, demand plateaued and DME has not had the takeoff that its proponents feel it should have. Could new renewable DME processes give it the boost it needs?
A look back at some of the major events of 2020 for the nitrogen and syngas-based industries, as well as a look forward as to how 2021 might look.
Ammonia prices have been on a rising trend over the past few months as plant closures begin to make themselves felt. Yara’s Baltic ammonia price also rose sharply at the start of October, and Nutrien’s announcement of the closure of its PCS-03 plant on Trinidad helped lift prices, with Yara and Mosaic’s contract prices rising $16/t in October.
The ammonia market continues to be oversupplied, and prices have dropped to historically low levels. Yuzhnyy rates dropped to $175/t f.o.b. in July. In spite of shutdowns in Trinidad and elsewhere, demand remains sluggish and recovery from the Covid epidemic is patchy, especially in the US.
TechnipFMC’s EARTH ® technology, with its structured catalyst jointly developed by TechnipFMC and Clariant, has been proven to be a cost effective way to drastically improve productivity and energy efficiency of the steam reforming process, while reducing the CO 2 footprint per unit hydrogen and syngas product. The technology can be applied in projects to increase the capacity of ammonia and methanol plants and allows significant reduction of greenhouse gas emissions. S. Walspurger of Technip Benelux B.V. and S. Gebert of Clariant GmbH report on the EARTH ® technology and its applications.
Johnson Matthey (JM) has been selected by China’s Ningxia Baofeng Energy Group as licensor for a third methanol synthesis plant at their coal to olefins complex near Yinchuan in Ningxia province. With a planned capacity of 7,200 t/d (2.4 million t/a), the unit will be the largest single train methanol plant in the world once completed.