Tag: Metallurgical Acid

Chile’s state-run mining company Enami says that it has received an environmental permit for a new $1.7 billion copper smelter, as part of the modernization of its Hernan Videla Lira smelting facility in the northern Atacama region. The new facility will process up to 850,000 t/a of copper concentrate, and its electrolytic refinery will produce up to 240,000 t/a of copper cathodes for use in electronics, construction and renewable vehicles. Enami says that the modernisation will “ensure profitable and sustainable operations, and practically triple the capacity of the old smelter.”

Almost one third of sulphuric acid production, and a much greater share of globally traded acid, comes from smelting of base metal sulphides and the recovery of SO2 from flue gases. Smelter acid production continues to increase, particularly from copper, creating an imbalance in the sulphuric acid market.

Aurubis says that it has successfully completed scheduled maintenance at its Pirdop plant on time. The two-month operation marked the largest planned maintenance shutdown at the site in the past 30 years. With an investment of €115 million, Aurubis says the work ensures the long-term reliability and performance of the facility. Key upgrades included a full overhaul of the flash smelter, replacement of two electrostatic precipitators, and a major modernisation of the sulphuric acid production line. This modernisation involved installing a new converter and replacing six heat exchangers.

In this CRU Insight, Peter Harrisson reports on how battery materials have become a powerful driver of sulphur consumption growth.

CRU's analyst Viviana Alvarado discusses the effect of smelter outages and maintenance, a copper concentrate shortage, and Asian capacity ramp ups, on sulphuric acid supply and prices.

Kazakhstan Zinc (KazZinc) is progressing with plans to reduce sulphur dioxide emissions from its Ust-Kamenogorsk site following an environmental audit in December 2024 as a result of smogs caused fugitive emissions which forced residents to stay indoors. The site has reduced emissions from 69,000 t/a in 2011 to 15,000 t/a, but plans to invest $210 million in in new technologies, including sulphur dioxide recovery systems and upgraded filters for solid particle capture. The key measure is the modernisation of gas purification units which is expected to reduce SO2 emissions by 2,200 t/a by 2026. Another important initiative is the construction of the “Hydropolimet” workshop at the KazZinc Ridder metallurgical complex, which aims to reduce sulphur dioxide emissions by 714 t/a.

The mid-year negotiations between Antofagasta (AMSA) and Chinese smelters have concluded with a historic settlement of $0/0¢. While unprecedented, the outcome is not surprising, as it lands slightly above the midpoint of the believed negotiating range, from -$15/-1.5¢ proposed by Antofagasta +$10/1.0¢ from the Chinese smelters. Moreover, this result aligns with market participants' rumours circulating prior to the agreement. Separately, rumours suggest Q3 contract negotiations between one top miner and Chinese smelters concluded at levels ranging from -$25/-2.5¢ to (+)$5/0.5¢.

Adani Group subsidiary Kutch Copper has commenced operations at its new Mundra copper refinery and smelter, the company announced on 28 March. The company previously indicated an expected start-up by the end of Q1. The new smelter will help boost domestic supplies of copper, demand for which is robust from the construction, transport and power sectors in particular and likely to double by 2030, with the shift towards clean energy and electric vehicles. This first phase of the project will have around 500,000 t/a copper capacity, with a similar capacity planned to be added in the second phase by 2029.

It is reported that Tongling Nonferrous is planning production cuts this year given current record low treatment and refining charges (TC/RCs). CRU estimates that the company’s potential cutbacks will total 67,000 tonnes of copper for the year. However, the start-up of the Jinguan II and Chifeng Jinjian II projects could offset the reduction in concentrate demand at operational smelters. Tongling Nonferrous owns five operational smelters/refineries with a total of 1.28 million t/a blister capacity and 1.73 million t/a refined capacity, respectively. It is understood that the Chifeng Jintong 220,000 t/a smelter has cut operating rates by 10% since early March due to concentrate tightness.

CRU’s World Copper Conference was run at the start of April 2025 in Santiago, Chile, with the industry facing a crossroads. The Americas account for nearly half of the world’s mined copper, with South America producing 38% and North America contributing 10%. However, North American copper mines face cash costs 51% above the global average and 79% higher than those of their South American neighbours, positioning the region as one of the most expensive copper-producing areas globally. These high costs create a significant challenge, especially as securing a reliable copper supply has emerged as a geopolitical priority.