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Section: CRUSU Market & Features

A tale of two acid tower systems

All acid towers eventually require replacement. In this article, K. Sirikan, A. Mahecha-Botero et al of NORAM Engineering and Constructors Ltd discuss two recently executed acid tower replacement projects. The first project involved the replacement of a brick-lined tower by an alloy acid tower for a sulphur burning plant in North America. The second project involved the replacement of a brick-lined acid tower with a NORAM designed brick-lined tower for a smelter off gas acid plant in South America. The impacts of various design considerations on acid tower replacement projects are compared, including in-situ replacement versus a new location; brick-lined versus alloy shell, and selection criteria for mist eliminators.

SRU troubleshooting tools

Process and simulation models can be valuable tools when troubleshooting to solve operational issues in sulphur recovery units. Two examples are provided. In the first case study it is shown how a tuned model was useful in troubleshooting an SRU that was experiencing lower than expected recovery efficiency and apparent channelling in the first catalytic converter. In the second case study an SRU simulation tool is used to investigate sulphidic corrosion in a waste heat boiler.