Section: CRUSU Features

The purpose of this article is to emphasise the lessons learned by ADNOC Sour Gas in the material upgrading of the Shah sulphur granulation plant due to severe corrosion of the aluminium components. The sulphur granulation plant was commissioned in 2015 and consists of a total of 12 granulating systems used for solidifying and granulating the liquid sulphur. The study focused on the corroded areas, namely the GX plenum chambers, the lower section of the granulator exhaust stack, the scrubber inlet and the discharge ducting.

Temperature dependent rate constants for the hydrolysis of CS2 and COS across Claus Al2 O3 and TiO2 catalysts are valuable tools for the design and optimisation of new, as well as existing, sulphur recovery units. In this context, Alberta Sulphur Research Ltd (ASRL) has measured CS2 and COS hydrolysis rates over a range of temperatures for both Al2 O3 and TiO2 catalysts under start-of-run and, more recently, end-of-run first converter conditions. In this article Christopher Lavery, Dao Li, Ruohong Sui, and Robert A. Marriott of ASRL report on their methodology and the utility of the kinetics calculated from their data and draw comparisons between the start-of-run and end-of-run results.

The US refining sector continues to face operating pressures with 1.3 million bbl/d of closures in the past three years, while sour gas sulphur production has recovered somewhat. Meanwhile, demand from copper and lithium leaching projects will increase use of sulphuric acid over the next few years.

After two years of virtual events, the CRU Sulphur + Sulphuric Acid 2022 Conference & Exhibition will return to an in-person event at the World Forum, The Hague, 24-26 October 2022. CRU will be welcoming the global sulphur and sulphuric acid community to this premier annual event for networking and essential updates on the markets and technical developments that are influencing the industry.

By recovering waste heat as process steam or electrical energy, technologies are available that can help sulphuric acid plants meet their energy goals. Colin Shore of Elessent Clean Technologies discusses how MECS® HRS™ technology can offer a sustainable solution to enhance sulphuric acid plant performance, while lowering its carbon emissions.

More than 400 representatives from across the global sulphur community convened in Abu Dhabi from 24-26 May 2022 for an exciting new event, the Middle East Sulphur Conference, devoted to exploring best practice operations across the entire sour gas and sulphur value chain.

The Sulphur Institute’s (TSI’s) annual Sulphur World Symposium was held in Tampa, Florida this year, from May 9th-11th.

E. Almeida and B. Ferraro of Clark Solutions discuss how regular monitoring by simple testing of the towers in sulphuric acid plants can improve the reliability and lifespan of the plant.

M. Rameshni and S. Santo of Rameshni & Associated Technology & Engineering (RATE USA) report on advanced catalysts for increasing the sulphur recovery efficiency of new and existing sulphur recovery units to meet stricter environmental regulations.

Acid output is expected to increase as copper mining and smelting increases; the copper market is moving moves from deficit to surplus, with copper output expected to rise 5% in 2022 as demand increases for electric vehicles.