Magazine: Sulphur

Chris Heaton has joined Baker Engineering and Risk Consultants, Inc. as Chief Executive Officer. Chris replaces Quentin Baker as part of BakerRisk’s ownership and management succession plan. Baker will remain with BakerRisk, serving as chairman of the board, and will continue to support clients with incident investigations, engineering studies and research programs. Heaton has executive experience with risk engineering and consulting, fire protection engineering, life safety and incident investigation companies, and holds degrees in civil engineering and architecture.

In a few short years Abu Dhabi has grown to become the world’s largest sulphur producer and exporter, and new sour gas projects will lead to additional sulphur recovery capacity, provided they can overcome economic challenges.

For the protection of nozzles in sulphur forming plants it is important to prevent larger particles from entering the forming machinery and possibly blocking the nozzles. In normal operation, pipeline strainers are used. Sulphurnet has designed a new system which is suitable for continuous or batch operations and has lower maintenance costs. J. Hermans of Sulphurnet introduces the self-cleaning sulphur strainer.

Reg Adams of pigments and titanium dioxide consultancy Artikol reviews the demand for sulphuric acid in the manufacture of TiO2 , and the prospects for consumption over the next few years.

Haldor Topsoe and Comprimo® have announced a global strategic alliance to jointly license the TopClaus sulphur removal and recovery technology. TopClaus combines Topsoe’s energy efficient wet sulphuric acid (WSA) process with the industry-standard Claus process, enabling plant operators to handle acid gases and achieve sulphur removal efficiencies of above 99.9%. The Claus part of the unit recovers elemental sulphur from acid gases, and the tail gases from the Claus unit are then treated in the WSA unit, where the remaining sulphur compounds are converted into sulphuric acid.

DuPont Clean Technologies has announced the successful startup and performance test of a 300,000 t/a STRATCO® alkylation unit licensed at the Hengli Petrochemical Company’s new refinery complex on Changxing Island in the Harbour Industrial Zone, China. The new alkylation unit enables Hengli to produce high-quality alkylate from a 100% isobutylene feed stream, catalysed by sulphuric acid. This first-of-a-kind unit was developed through DuPont research into the best ways to maximise product octane and minimise end point with this feedstock. Hengli had awarded DuPont the contract for the new alkylation unit as well as a MECS® sulphuric acid regeneration unit in 2015.

G. Bowerbank and W. Blas of Shell Catalysts & Technologies discuss low cost strategies to maximise value at existing gas processing facilities. Changing solvents, introducing advanced column internals or a combination of both are relatively simple and cost-effective options for boosting production or revenue with minimal investment.

An advanced mecaptan removal process has been developed and implemented by RATE. The RATE-Oximer process is an oxidative air-based regeneration process, designed to remove mercaptans from liquid and vapour phases. M. Rameshini of RATE describes the key features of the process and its applications.

Legislation to control emissions of sulphur dioxide continues to tighten, via vehicle exhausts, and refinery and smelter emissions, leading to increased recovery of both sulphur and sulphur dioxide.

Do you remember Peak Oil? This was the theory, driven by research originally conducted by petroleum geologist M.K. Hubbert in the 1950s, that oil production inevitably followed a bell curve, with supply eventually peaking as easier reserves were exhausted, leading to an inflexion point in production and a long tailing off. Originally Hubbert was talking solely about US oil production, and he seemed to have been borne out by the evidence. But a lack of discoveries of new large fields in the 1990s led to a revision of the theory that predicted a global production peak in 2005-6, potentially leading to rapidly rising oil prices until demand destruction occurred.