Category: Technology

Developments in sulphuric acid technology and engineering know-how are highlighted by recent project case studies from DuPont Clean Technologies, Metso Outotec and thyssenkrupp Uhde.

The Valkyrie™ process was first introduced as a reborn version of redox technology for treating H2 S in natural gas processing.In this article Streamline Innovations Inc. highlights some of the new developments and successful applications of the Valkyrie process and its redox technology, in both gas and water streams.

M. Rameshni and S. Santo of RATE discuss different sour water stripping gas processing options, depending on contaminants in the sour water streams and site-specific requirements.

New low-cost metal oxide solid scavengers for hydrogen sulphide (H2 S) removal from wet and dry natural gas have been developed and deployed at commercial scale. The desulphurisation process uses a proprietary sorbent chemistry to achieve a high sulphur capacity and removal efficiency. G. Alptekin, F. Kugler and M. Schaefer of SulfaTrap LLC describe the new technology and its performance.

Major fertilizer industry players such as Stamicarbon, Nutrien and CF Industries are ramping up investment in ‘green’ and ‘blue’ fertilizer production. Consequently, low-carbon production technologies are being scaled-up and deployed commercially.

Buss ChemTech AG offers the international phosphate industry a robust solution to create added-value products from fluorosilicic acid (FSA). Thomas Dahlke, the head of the company’s process engineering department, and Emre Sen, sales manager for fluorine technologies, explain how this can be done in a sustainable manner.

Johnson Matthey’s latest methanol synthesis catalyst, KATALCO™ 51-102, was introduced in 2018 to offer improved catalyst stability and therefore higher end-of-life activity and extended lifetimes than conventional methanol synthesis catalysts. Since launch, KATALCO 51-102 has been successfully installed in two methanol plants and a third is planned for later in the year. In this article Johnson Matthey provides an update on the proven performance of KATALCO 51-102 during lab and pilot scale testing as well as in customer plants. The application of catalysts made using the KATALCO 51-102 technology for methanol synthesis via new ‘green’ routes, such as using captured and purified CO2 in conjunction with ‘green’ hydrogen, is also discussed.

Johnson Matthey and MyRechemical have formed an alliance to commercially develop waste to methanol technology. In this article, two different approaches to waste disposal and chemical production are analysed: a post combustion scenario with waste incineration and hydrogenation of the CO2 recovered from flue gas to produce methanol, and a precombustion approach with waste gasification followed by conversion of synthesis gas into methanol.

MegaZonE™ is a newly introduced layered loading technology for boiling water-cooled reactors used for methanol synthesis. This new concept is one of the latest results of the long-standing collaboration between Air Liquide Engineering & Construction and Clariant Catalysts to improve the methanol process flowsheet and optimise catalyst performance in the complete reactor system.

Chemetics describes a variety of ways to extend the life of sulphuric acid plants. Debottlenecking, emissions reduction and/or energy recovery projects require a systematic, phased approach to maximise the potential of economic and operational benefits to the owner.