Data has always been crucial for successful operations in the chemical industry, but the growing volume of data is only as good as our ability to analyse it. Now, the market is about to experience a step change in data assessment, and Clariant is fully on track, thanks to cutting-edge technologies for real-time data monitoring, visualisation, and information exchange.
Toyo Engineering Corporation (TOYO), a global leading engineering contractor, has developed g-Methanol® technology. Methanol, traditionally produced from fossil resources, is now gaining attention for synthesis using carbon dioxide and hydrogen from renewable sources. This article explores methanol synthesis technology and the challenges in utilising renewable energy sources.
As the production of renewable methanol continues to scale up, it will provide a long term, carbon-neutral energy solution to different transport sectors. However, the optimum design parameters for green methanol plants are substantially different to natural gas-based methanol plants and pose new challenges to the methanol loop designer. Connor Longland of Johnson Matthey (JM) discusses the challenges and presents the benefits of the tube cooled converter for e-methanol production.
Lisa Krumpholz, Managing Director of Navigance, delves into the world of artificial intelligence (AI) and discusses its potential to enhance process optimisation in syngas plants.
KBR offers an end-to-end digitalisation solution specifically designed for green ammonia plants to balance the available renewable resources and consistently deliver the lowest levelised cost of green ammonia (LCOA). This article outlines some of the key modules of the KBR end-toend digitalisation solution developed to overcome the challenges in green ammonia operation and achieve best in class, safe and reliable plant operation.
Granulation technology generates a premium urea end-product in large volumes capable of withstanding lengthy storage and extreme shipping conditions. Prilling technology, meanwhile, given its typically lower investment cost, can be an attractive option for smaller-scale urea producers supplying local markets. Stamicarbon’s Dr Wilfried Dirkx, Ahmed Shams and Branislav Manic explore the technology options for urea finishing.
Kevin De Bois of Prayon Technologies describes an innovative process for removing magnesium from phosphate rock. Increasingly, phosphoric acid producers are looking to consume low-grade phosphate rock as a feedstock due to the prohibitive costs of high-grade rock sources. This has potentially negative consequences as the presence of impurities such as magnesium can negatively affect both the phosphoric acid process and the quality of the acid produced.
The cadmium and heavy metal content of sedimentary phosphates are of great concern. This has seen industry raw material consumption shift towards igneous phosphates or the blending of phosphate rocks from different sources. While rock blending can successfully reduce the heavy metal content of superphosphates, it needs to be accompanied by careful process adjustments, as Ian Hancock , Bradley Pulverizer’s vice president sales & operations, explains.
Servicing the growth in electric vehicles powered by lithium iron phosphate (LFP) batteries could require the global purified phosphoric acid industry to double in size. Senior CRU consultant Wahome Muya explores the opportunities for unlocking growth in this emerging and fast-moving market.
With the addition of Green Granulation technology (GGT), Casale is the only industry licensor able to provide customers with an entire nitrogen fertilizer complex. Ken Monstrey and Matteo Fumagalli of Casale outline the benefits of this technology and its revolutionary new elements.