With increased demands to reduce SO2 emissions and lower energy consumption, Eduardo Almeida and Nelson Clark of Clark Solutions highlight the advantages of single absorption sulphuric acid plants compared to double absorption plants.
MECS, Inc. (MECS) has developed a new impaction-based mist eliminator called Brink® Prime Impact™ , which offers equivalent or improved efficiency at higher throughput and the same pressure drop as traditional impaction beds, resulting in the ability to debottleneck existing inter-pass absorption towers and final absorption towers in sulphuric acid plants or design new or replacement towers with smaller diameters, thus reducing investment cost.
Axens has developed a new titania-based catalyst named CRS 41, which has a much larger porosity than its renowned predecessor, CRS 31 catalyst. Thanks to an improved catalyst manufacturing process and a new recipe, the porosity of CRS 41 has been increased while preserving the mechanical resistance for loading, allowing customers to optimise their capex by either reducing the Claus reactor size or loading volume of TiO2 catalyst.
The cadmium and heavy metal content of sedimentary phosphates are of great concern. This has seen industry raw material consumption shift towards igneous phosphates or the blending of phosphate rocks from different sources. While rock blending can successfully reduce the heavy metal content of superphosphates, it needs to be accompanied by careful process adjustments, as Ian Hancock , Bradley Pulverizer’s vice president sales & operations, explains.
Ballestra is taking a new approach to improving nutrient use efficiency by moving methylene-urea production to the fertilizer industry. Massimo Gori and Svet Valkov of Ballestra discuss the technology and benefits of having a slow-release fertilizer that uses a product from within the fertilizer industry.
Honeywell UOP’s nViro Hydro process provides an alternative solution to conventional hydroprocessing waste treatment utilising a sulphur recovery unit and tail gas treating unit. Janet Ruettiger of Honeywell UOP discusses the benefits of nViro Hydro which include improved operational efficiency, creating a new revenue stream and reduced capital outlays, operating expenses and water use.
Gouda Refractories continues to upgrade its refractory solutions for the sulphur recovery industry as well as developing new superior products for installations operating at higher temperatures due to oxygen enrichment.
TOYO’s digital twin concept combines its unique digital twin at both the project execution stage and the commissioning stage, and when used in conjunction with its proprietary process simulator it can predict the whole plant lifecycle.
TarT technology, one of 8 Rivers’ decarbonisation technologies, shows promise as an economical, efficient, sour gas sweetening process with near-zero carbon dioxide emissions, and may be key to unlocking access to the world’s sour gas reserves.
The possible failure of refractory in a Claus unit is a concern to both licensors and operators of Claus units. Bob Poteet of WIKA discusses a novel and easy way to monitor the shell temperature of the Claus thermal reactor using proven technology and highlights the benefits a purge-less thermocouple system for high temperature measurement.