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Category: Decarbonisation

Conversion into hybrid ammonia plants

One challenge of a green revamp by stepwise injection of green hydrogen into existing ammonia/urea complexes is to cover the nitrogen demand for the ammonia synthesis while stepwise reducing the front-end load, usually by applying a cost-intensive air separation unit (ASU). thyssenkrupp Uhde GmbH has developed an advantageous concept whereby, instead of an ASU, the nitrogen gap is closed by the introduction of pretreated reformer flue gas back into the ammonia process, with the side effect to also enhance CO2 production.

Decarbonisation of the maritime industry

As the industry pushes towards more sustainable practices, ammonia is emerging as a promising alternative fuel for ships. Effective management of by-product NOx, NH3 and N2 O emissions from the combustion of ammonia is crucial to the success of ammonia as an alternative fuel. A new catalyst has been developed by Enercat to treat these three molecules in one bed. Jean-Rémi Stephany and Emmanuel Rohart of Enercat – Alsys Group report on this new technology which has been developed in marine ammonia combustion engine conditions.

The odyssey of green ammonia: optimising levelised cost

Green ammonia production facilities can be situated in remote areas with access to often fully off-grid renewable power supply. This article examines plant concepts and discusses the challenges and solutions for these plant architectures. Through a case study, an efficient and innovative methodology to compare options and optimise the sizing of the plant is presented. The methodology addresses the intermittency of the power production, the flexibility limits of the main process units, and the costs of investment and operation, using proprietary techno-economic dynamic simulation software, Odyssey.

Digitalised sulphur recovery plants for greater plant efficiency

The pursuit of operational excellence requires continuous process monitoring, together with qualified analysis of the collected data. The Digital Process Monitor (DPM) provides a process digital twin which consists of an accurate process plant model that incorporates the licensor’s knowledge and expertise in sulphur recovery technology, thereby providing continuous insights into plant performance. This article provides an overview of the DPM features focusing on the related benefits in terms of overall operational improvements and plant efficiency for the sulphur recovery unit.