Skip to main content

Emissions

thyssenkrupp uhde technology EnviNox - Covestro Baytown

Press Release: Major emissions reduction initiative: thyssenkrupp Uhde delivers EnviNOx® technology to Covestro Baytown site


  • Multiple installations for Covestro

  • Combined secondary and tertiary abatement for highest efficiency in N2O reduction

thyssenkrupp Uhde has successfully delivered and commissioned its proprietary EnviNOx® technology to Covestro’s Baytown, Texas, facility. The advanced emission control system plays a central role in Covestro’s Nitric Acid Unit Climate Initiative (NAUCI), equating to an annual abatement of approximately 154,000 metric tons of CO2e (CO2 equivalents). This underscores the growing demand for effective, turnkey solutions that directly address industrial emissions.

Nadja Håkansson, CEO of thyssenkrupp Uhde: “Reducing greenhouse gases from industrial production is one of the fastest and most impactful ways to cut emissions. We are proud to support Covestro’s strong climate commitments once more with proven technology that delivers measurable results and minimizes emissions.”

“It’s projects such as NAUCI that will help us achieve our ambitious emissions reduction targets in the long-term, and I am confident that our continued efforts will drive even greater success as we work towards achieving climate neutrality by 2035,” said Victor Ortega, Baytown site manager and senior vice president of Performance Materials and Operations North America.

thyssenkrupp Uhde’s EnviNOx® system has already been successfully implemented at multiple Covestro facilities worldwide, including its Shanghai site, which has also seen drastic emissions reductions thanks to this collaboration. The Baytown installation reaffirms both companies’ commitment to sustainable industrial transformation. Here, the EnviNOx® solution was integrated into the tail gas system of the nitric acid production process (tertiary abatement) by combining tail gas treatment with an additional N2O reduction measure implemented below the ammonia oxidation gauzes (secondary abatement).

Proven, versatile and effective

The EnviNOx® system can eliminate up to 99% of nitrous oxide (N2O) and other nitrogen oxide (NOx) emissions generated during nitric acid production, but also in other large-scale chemical processes like caprolactam or adipic acid production, or ammonia cracking. With more than 20 years of operational success and over 60 units installed worldwide, EnviNOx® has already eliminated over 260 million tons of CO2-equivalent emissions in total, offering one of the most effective tools available for industrial climate action. It is designed for long-term operational efficiency, minimal maintenance, and compliance with the most stringent environmental regulations. As a tertiary abatement system, it can easily be installed in the tail gas system, fully delivered and supported by thyssenkrupp Uhde’s technology experts.

Latest in Emissions

SRU optimisation through continuous monitoring

Continuous monitoring of sulphur recovery units (SRUs) has proven to be an excellent tool for energy optimisation and emissions reduction, yielding financial incentives in the form of CO2 credits and sustainability. Even in markets with limited CO2 credits, significant economic benefits can still be realised through reduction in utility consumption, as demonstrated by a recent collaboration between Worley Comprimo and PRefChem in Malaysia.

Clariant to supply catalyst for electric reformer

Clariant has signed a supply agreement with SYPOX to manufacture and deliver catalysts for what is claimed to be the world’s largest electric steam methane reformer (e-SMR). The project combines SYPOX’s electrical reformer technology with Clariant’s expertise to enable syngas production with significantly reduced CO2 emissions. Scheduled to begin operations in 2026, the e-SMR will use 10 MW of renewable electricity to generate approximately 150 t/d of syngas.