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Nitrogen+Syngas 395 May-Jun 2025

Sailing on…


Editorial

Sailing on…

Changes to the IMO’s IGC and IGF codes were crucial to ammonia’s adoption as a marine fuel…”

With future demand for both low carbon methanol and ammonia depending to a considerable extent on their take-up as low carbon shipping fuels, recent developments in the EU and IMO may help accelerate that process, as detailed in CRU’s most recent Low Carbon Hydrogen and Ammonia Outlook.

In December, the International Maritime Organisation (IMO) Maritime Safety Committee (MSC) adopted amendments to the International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (IGC Code) which lifts the existing prohibition on the use of ammonia cargo as fuel as from July 1st 2026, establishing a regulatory pathway for future ammonia carrier operation using ammonia fuel, and a “voluntary early implementation provision” can allow for its use before that if the regulations are followed. In parallel, the interim guidelines provide international safety standards for using ammonia as fuel; the International Code of Safety for Ships using Gases or other Low-flashpoint Fuels (IGF code) is amended as from January 1st 2028, which will allow ammonia powered vessels of all kinds. Further regulatory support for alternative marine fuels is anticipated through upcoming discussions at the Maritime Safety Committee in June this year, which aims to advance policies accommodating emerging fuel types.

The EU has extended its emissions trading system (ETS) to cover maritime transport, which accounts for approximately 3-4% of the EU’s total CO2 emissions. Shipping companies must surrender allowances for 40% of 2024 emissions in 2025, 70% in 2026, and 100% from 2027 onwards. Alongside this, the FuelEU Maritime regulations introduce specific compliance obligations for ship operators by setting mandatory reduction targets and supporting the uptake of low-carbon maritime fuels, such as ammonia. Those who fail to meet the emissions requirements may incur a penalty of €2,400/t of VLSFO-equivalent energy for any emissions shortfall. In particular it encourages the use of “renewable fuels of non-biological origin” (RNFBO), such as low carbon methanol or ammonia, and will impose a 2% mandatory use of such in the 2030s if uptake has been insufficient.

Changes to the IMO’s IGC and IGF codes were crucial to ammonia’s adoption as a marine fuel, but it still faces challenges in terms of cost, safety, and NOx-related challenges which must be addressed before widespread adoption. Energy density is lower than for conventional fuels, and while ammonia is a carbon-free fuel, its combustion in marine engines can still produce NOx emissions. To manage these, selective catalytic reduction (SCR) technology is being integrated as a standard emissions control solution in ammonia-fuelled engine designs. Major engine manufacturers have demonstrated that SCR systems can achieve over 90% reduction in nitrogen oxides, enabling compliance with IMO Tier III regulations without compromising engine performance.

At the moment shipowners are still looking towards LNG and possibly biogas as a transition fuel, with ammonia a longer term prospect. But adoption is anticipated to increase steadily, supported by stricter emissions regulations, decreasing ammonia production costs and higher carbon prices. In the medium term, ammonia-ready vessels are expected to represent a greater share of newbuild capacity, as it gives greater flexibility and help shipowners hedge against future transitions. Over time, the uptake of ammonia-fuelled ships is anticipated to surpass ammonia-ready vessels as the preferred choice for newbuilds. Within a decade, CRU anticipates ammonia use for ships will have reached 10 million t/a, and could be as high as 70 million t/a by 2050. Around 4.8 million t/a of green and 4.7 million t/a of blue ammonia capacity is expected to be on-stream by 2030, with China having already approved 1.6 million t/a of green ammonia capacity. Ammonia’s cousin methanol has had some setbacks of late in its quest to be the next major shipping fuel, as our article on pages 26-28 indicates, but there seems to be a willingness by ship owners and operators to overcome this and push on with adoption as well..

Latest in Decarbonisation

Green hydrogen to decarbonise Leuna refinery

TotalEnergies has signed an agreement with the German developer RWE to supply 30,000 t/a of green hydrogen to the Leuna refinery for fifteen years, beginning in 2030. The green hydrogen will be produced by a 300 MW electrolyser, built and operated by RWE in Lingen. Green hydrogen storage will be provided locally. The green hydrogen will be delivered by a 600 km pipeline to the gates of the refinery and will prevent the site’s emission of some 300,000 tons of CO2 beginning in 2030. This is the largest quantity of green hydrogen ever contracted from an electrolyser in Germany.

Offtake deal for Barents Blue project

Horisont Energi says that it has secured a non-binding offtake deal with “a European energy group” for ammonia sales from its Barents Blue clean ammonia plant at Markoppnes in northern Norway. Sales and purchase agreements are targeted for completion in 2026. Horisont is pressing ahead with the 1 million t/a project in spite of the withdrawal of project partner Fertiberia, and the exit of Polish company Orlen from a related CCS project. Front end engineering and design work has not yet been completed, but the project has been working on commercial agreements for the supply of gas, offtake of clean ammonia and storage of CO2 . Carbon capture is projected to be above 99%, and it is expected to be the most energy-efficient clean ammonia plant in the world. Barents Blue is supported by a $48 million grant as part of the EU IPCEI hydrogen program, Hy2Use. The project is targeting a final investment decision (FID) in 2026 and estimated production start in 2029/2030.

NextChem to supply technology for low carbon methanol plant

NextChem subsidiary KT Tech has been awarded a licensing contract for the implementation of NextChem’s proprietary NX AdWinMethanol® Zero technology for Pacifico Mexinol, an ultra-low carbon methanol facility near Los Mochis, Sinaloa, on the Pacific coast of Mexico, which will have a planned output in excess of 2.1 million t/a. Transition Industries LLC, based in Houston, Texas, is developing Pacifico Mexinol with the International Finance Corporation (IFC), a member of the World Bank Group. When it initiates operation in 2028, Pacifico Mexinol is expected to be the largest single ultra-low carbon methanol facility in the world – producing approximately 350,000 t/a of green methanol and 1.8 million t/a of blue methanol annually from natural gas with carbon capture.The value of the licensing award is in the low tens of million euros, with the whole package estimated to be about e250 million, including basic engineering, proprietary and critical equipment supply, as well as assistance to commissioning, start-up and operation of the facility.

Start-up for green methanol plant

Clariant says that its MegaMax 900 methanol synthesis catalyst has been used in the successful startup of European Energy’s green methanol plant at Kasso, Denmark. The facility uses biogenic CO2 and green hydrogen to produce up to 42,000 t/a of green methanol. Clariant’s Applied Catalyst Technology (ACT) technical service team provided on-site support throughout the startup procedure, overseeing the catalyst loading, reduction, and startup. Clariant says that the catalyst is operating with excellent activity and stability despite the challenging conditions of CO2 -to-methanol conversion.