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Tag: Production

Copper at a crossroads

CRU’s World Copper Conference was run at the start of April 2025 in Santiago, Chile, with the industry facing a crossroads. The Americas account for nearly half of the world’s mined copper, with South America producing 38% and North America contributing 10%. However, North American copper mines face cash costs 51% above the global average and 79% higher than those of their South American neighbours, positioning the region as one of the most expensive copper-producing areas globally. These high costs create a significant challenge, especially as securing a reliable copper supply has emerged as a geopolitical priority.

Nyrstar to reduce output at Hobart

Due to an increasingly challenging market, Nyrstar will indefinitely lower production at its Hobart zinc smelter in Tasmania by around 25%. The plant’s zinc capacity is 280,000 t/a. “This decision follows a thorough and extensive review and is a direct response to deteriorating market conditions and financial losses being sustained by Nyrstar Australia,” the Trafiguraowned company said. “Nyrstar’s Australian assets continue to face significant financial challenges due to several external factors including worsening conditions in raw material markets, negative treatment charges and increased costs.”

Cabinet aims to boost phosphate production and processing

The Tunisian cabinet has met to review its future programme for phosphate production, transport, and processing for the 2025-2030 period, as well as the current situation of the Tunisian Chemical Group and its work plan for the same period, according to a government statement. The prime minister stressed the need to develop phosphate production as a national resource and a cornerstone of the national economy that must regain its role and position in supporting state revenues and wealth creation, including increasing production capacity, processing, and exports, while investing in modern technology to enhance productivity, exploring new export markets, and prioritising environmental considerations.

Axens expands TGT catalyst production

Axens says that it has completed the expansion of its Axens Catalyst Arabia Ltd site, aimed at providing local and regional partners with the latest tail gas treatment catalysts, in addition to the site’s legacy catalyst hydroprocessing manufacturing capacity. This makes Axens is the first and only company to produce tail gas treatment catalysts in the Middle East. The company says that the expansion consolidates its capacity to serve its regional customers to meet regulatory requirements and maximise sulphur recovery by up to 99.9%, minimising SOx emissions. The production site supplies the region’s refining and gas industries with the latest generation of Axens’ catalysts, capable of operating at lower temperatures than conventional catalysts, and resulting in lower energy consumption.

Achema to suspend ammonia production

Achema says that it plans to “temporarily” suspend ammonia production at its site at Jonava from May 15th, due to the volatility of natural gas prices and competition from cheaper foreign imports. It currently plans to resume production in 3Q 2025. The facility has been operating at reduced capacity since 2021, and Lithuanian lawmakers have discussed converting the site to explosive grade ammonium nitrate production as part of a European rearmament programme.

Start-up for green methanol plant

Clariant says that its MegaMax 900 methanol synthesis catalyst has been used in the successful startup of European Energy’s green methanol plant at Kasso, Denmark. The facility uses biogenic CO2 and green hydrogen to produce up to 42,000 t/a of green methanol. Clariant’s Applied Catalyst Technology (ACT) technical service team provided on-site support throughout the startup procedure, overseeing the catalyst loading, reduction, and startup. Clariant says that the catalyst is operating with excellent activity and stability despite the challenging conditions of CO2 -to-methanol conversion.

New ammonia-urea complex

The Kazakh government has approved the construction of a new ammonia and urea plant in the country’s Mangistau region, on the eastern shore of the Caspian Sea. Construction will be carried out by a joint venture between QazaqGaz National Company and ESTA Construction under Qazesta Fertilizers Ltd. The total investment for the project is $1.35 billion, with construction expected to be completed within three and a half years. The plant’s annual production capacity is projected to reach up to 700,000 t/a of urea and 420,000 t/a of ammonia, adding value to the country’s natural gas production and helping to substitute domestic production for foreign imports of nitrogen fertilizer. Despite a national demand of 3.2 million t/a, domestic production currently only meets about half of that need.