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Tag: Metso

Sulphuric Acid News Roundup

First Quantum Minerals Ltd. has contracted with MECS, Inc. (MECS), a subsidiary of Elessent Clean Technologies, for the Kansanshi smelter expansion at the Kansanshi mine at Solwezi. MECS’ scope of work will include a redesign of the existing sulphur-burning sulphuric acid plant into a copper smelter off-gas recovery sulphuric acid plant. This transition to a copper smelter off-gas recovery acid plant will enable First Quantum to reduce emissions from the existing copper smelter, increase production at the mine, and supply more copper to the global market, which will enable the adoption of greener technologies. MECS’ design for First Quantum incorporates proprietary technologies such as MECS® catalyst for low emissions and high conversion, Brink® mist eliminators, ZeCor® alloy towers and pump tank and UniFlo® acid distributor technology for operational reliability and efficiency.

Sulphuric Acid News Roundup

Adani Enterprises says that its new greenfield copper smelter at Mundra in Gujarat, being developed by its subsidiary Kutch Copper Ltd, will begin operations in March 2024. The $1.1 billion project will have an annual production capacity of 1 million t/a of copper once the second phase is complete, but the March 24 start-up will be for the first, 500,000 t/a phase. The plant will also produce 25 t/a of gold, 250 t/a of silver, and 1.5 million t/a of sulphuric acid and 250,000 t/a of phosphoric acid as by-products. India currently imports roughly two million t/a of sulphuric acid since the closure of the Vedanta smelter in Tamil Nadu.

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Metso Outotec’s annual general meeting (AGM) in early May approved the board of directors’ proposal to change the company name to Metso Corporation. “After the successful integration of Metso and Outotec, we will focus on growing a strong unified Metso company and brand,” says President and CEO of Metso, Pekka Vauramo. “We have combined two valuable companies into one strong Metso. Our focus is clear: we continue enabling sustainable modern life and transforming the industry with a clear strategy and strong culture, supported by a name that is short yet established and well recognized among all our stakeholders. Services are an extremely important part of our business, requiring a strong name.”

Sulphuric Acid News Roundup

Metso is launching an advanced sustainable battery black mass recycling process as part of its battery minerals technology offering, which covers concentration and hydrometallurgical processing as well as related services. Demand for battery minerals is increasing sharply with the ongoing transition to clean energy sources. An electric car battery weighs approximately 200 kg. Recycling of black mass from batteries with Metso’s process can reduce up to 60% of embedded carbon compared to use of virgin materials and enables the treatment of mechanically separated and shredded batteries for recovering battery raw materials like nickel, cobalt, and lithium, as well as manganese and copper.

Syngas News Roundup

ExxonMobil has awarded the contract for front-end engineering and design (FEED) of what it describes as the world’s largest low-carbon hydrogen production facility. A final investment decision for the project is expected by 2024, subject to stakeholder support, regulatory permitting, and market conditions. Technip Energies will conduct the FEED for the Baytown integrated complex, which will produce up to 1 bcf/d of low carbon hydrogen, while capturing more than 98% of associated CO2 emissions, totalling around 7 million tCO2 e/year. Offtake agreements are reportedly under discussion with third party customers. Start-up is planned for 2027-2028. The carbon capture and storage network being developed for the project will also be made available for use by third-party CO2 emitters in the area in support of their decarbonisation efforts.

Sulphuric acid plants as a source of carbon free energy export

The sulphuric acid process is virtually carbon free and, as such, it is important to consider the energy requirements of the associated industrial complex before deciding upon what form the energy should be exported from the acid plant. In this article, Stefan Braeuner, Stefan Mohsler and Anne Mohsler of Metso Outotec use case studies to exemplify the need to fully analyse the local conditions at site before a decision is taken on a specific flowsheet.

Sulphuric Acid News Roundup

Arafura Rare Earths Ltd has awarded Worley subsidiary Chemetics Inc the contract to install Chemetics CORE-SO2™ sulphuric acid technology at its Nolans Project in the Northern Territory of Australia. The scope of the contract is to deliver the detailed engineering and supply of the sulphuric acid plant plus associated oxygen plant on a lump sum basis. The acid plant at Arafura’s Nolans Project will be designed to meet future emission performance and clean energy transition goals, utilising CORE-SO2’s high turndown capability and the potential to idle the plant while keeping the catalyst warm for extended periods of time, allowing the acid plant to operate with 95% reduced SO 2 emissions when compared to traditional double contact double absorption (DCDA) plants. High pressure steam production within the process will allow CO 2 - free electrical power to be generated. By removing the use of a diesel or natural gas start-up burner, further greenhouse gas emissions will be prevented.

Sulphuric Acid News Roundup

Almalyk Mining and Metallurgical Company (AMMC) has awarded Metso Outotec a euro 70 million order for the delivery of two sulphuric acid plants to be built for AMMC’s zinc roasting facility in Almalyk, Uzbekistan. Metso Outotec’s scope of delivery includes the design and delivery of Planet Positive equipment for two gas cleaning and sulphuric acid plants, which will process all off-gases from the zinc roasters into industrial-grade sulphuric acid. In addition, Metso Outotec will deliver utility facilities, such as a common cooling tower system and a common air compressor system.