Tag: Metallurgical Acid

Metso says it has won a €180 million order for the delivery of engineering and key process equipment for a new primary copper smelter investment at an undisclosed location in Asia. The planned production capacity of the copper smelter complex is 300,000 t/a of copper cathodes and 1.1 million t/a of sulphuric acid, based on licensed Outotec® Flash Smelting, PS Converting and Lurec® technologies. It includes the design and supply of key process equipment for the main areas of the smelter complex, and the gas cleaning and sulphuric acid plant, copper electrolytic refinery, and precious metals refinery. The delivery also comprises site services and spares.

Ivanhoe Mines says that the first copper anodes were produced by Kamoa-Kakula’s 500,000 t/a direct-to-blister copper smelter on December 29, 2025, approximately five weeks after the commencement of the smelter’s heat-up and one week after the first feed of concentrate.

Metso has booked the third part of its order for JSC Almalyk Mining and Metallurgical Complex’s copper smelter project based on the equipment and project services delivery contracts announced on August 9, 2024. The first parts of the order, worth €146 million were booked in 4Q 2024, and the second part, worth €50 million in 1Q 2025. The order value recorded in 4Q 2025 is €70 million.

Korea Zinc says it will partner with the US government to construct a critical minerals smelter in Clarksville, Tennessee, producing zinc, lead, and copper. Korea Zinc will begin site preparation next year, followed by phased commercial operations from 2029. The plant is planned to process around 1.0 million t/a of raw materials and turn out 540,000 st/a of finished products. Processing of gold, silver, and key strategic minerals such as antimony, indium, bismuth, tellurium, cadmium, palladium, gallium and germanium, are also planned in what is being touted as a "state-of-the-art" facility. Sulphuric acid and semiconductor-grade sulphuric acid will also be produced. The output will include 300,000 t/a of zinc production, 200,000 t/a of lead, 35,000 t/a of copper and 5,100 t/a of rare and strategic metals. Development will be through Korea Zinc’s US subsidiary, Crucible Metals.

Freeport Indonesia may be forced to suspend operations at its Manyar smelter at the end of October due to a lack of copper concentrate, according to local press reports. The news follows the mudslide at the Grasberg mine in September, which killed seven workers. Grasberg, which represents almost 3% of global copper mine production, has halted production and Freeport says that it may not return to pre-accident operating rates until 2027. Stocks of copper concentrate at Grasberg were estimated to be only sufficient to operate the Manyar smelter until the end of October. The $3.7 billion Manyar smelter only resumed operations in May after a fire broke out in October last year, damaging the plant.

Aurubis says that it is in discussions with the US government about possible financial support for the construction of a new copper smelter. Reuters reports comments from Aurubis CEO Toralf Haag during LME Week that there had been a positive response from the Trump administration. The US is currently only able to supply about half of its refined copper demand of 1.7 million t/a from domestic production, and the gap may widen as demand increases.

While north Africa’s sulphur demand is dominated by its phosphate industry, south of the Sahara it is copper, cobalt and uranium mining, leaching and smelting that hold sway over acid production and demand.

Chile’s state-run mining company Enami says that it has received an environmental permit for a new $1.7 billion copper smelter, as part of the modernization of its Hernan Videla Lira smelting facility in the northern Atacama region. The new facility will process up to 850,000 t/a of copper concentrate, and its electrolytic refinery will produce up to 240,000 t/a of copper cathodes for use in electronics, construction and renewable vehicles. Enami says that the modernisation will “ensure profitable and sustainable operations, and practically triple the capacity of the old smelter.”

Almost one third of sulphuric acid production, and a much greater share of globally traded acid, comes from smelting of base metal sulphides and the recovery of SO2 from flue gases. Smelter acid production continues to increase, particularly from copper, creating an imbalance in the sulphuric acid market.

Aurubis says that it has successfully completed scheduled maintenance at its Pirdop plant on time. The two-month operation marked the largest planned maintenance shutdown at the site in the past 30 years. With an investment of €115 million, Aurubis says the work ensures the long-term reliability and performance of the facility. Key upgrades included a full overhaul of the flash smelter, replacement of two electrostatic precipitators, and a major modernisation of the sulphuric acid production line. This modernisation involved installing a new converter and replacing six heat exchangers.