Tag: Corrosion Control

The purpose of this article is to emphasise the lessons learned by ADNOC Sour Gas in the material upgrading of the Shah sulphur granulation plant due to severe corrosion of the aluminium components. The sulphur granulation plant was commissioned in 2015 and consists of a total of 12 granulating systems used for solidifying and granulating the liquid sulphur. The study focused on the corroded areas, namely the GX plenum chambers, the lower section of the granulator exhaust stack, the scrubber inlet and the discharge ducting.

Most inspection personnel are familiar with the symptoms of process-related issues; however, they often lack an understanding of the root causes of water-related issues. In this article L. Huchler of MarTech Systems and E. Nasato of Nasato Consulting provide insight about early warning signs of common water-related failures in steam generators and sulphur condensers, proactive monitoring practices, practical operating strategies, options for corrective actions, reminders about robust water-side design and reminders about the challenges of prematurely destroying evidence by prioritising cleaning over diagnostic efforts during turnaround activities.

This discussion is about the risks of active corrosion or failure of passivation during a blocking-in situation of the high pressure synthesis section of the urea plant. It touches on many aspects searching for a possible cause of active corrosion during such a situation. The final outcome is of significant importance for all urea plants worldwide.

Austenitic stainless steel can be protected against carbamate corrosion in urea plants by adding oxygen in the urea process. This discussion explores the experiences with different amounts of oxygen in the HP stripper in various urea processes.