Category: Process

NORAM has recently introduced a patented acid entrainment mitigation device (EMD) to deal with acid mist carryover from sulphuric acid towers.

Operating plants in extreme environments can present unique challenges. If these challenges are not anticipated and addressed in design and commissioning, the plant will not be able to start up nor meet its specification. This article examines the challenges faced in commissioning amine plants operating in three diverse environments (extreme heat, extreme cold, and offshore) and the technical and procedural solutions employed to resolve them. Mike Sheilan, Ben Spooner, Kaiyr Tekebayev, and Philip le Grange , Amine Experts.

Enhancing the reliability of sulphur plant starts in the thermal stage. Matt Coady and Martin McCallister of Delta Controls report on a recently developed and launched insertable process camera that monitors the vessel interior of online Claus thermal reactors, providing valuable process data which will allow plants to make better informed operation decisions.

Casale has developed a range of methanol-ammonia coproduction processes to match different requirements according to product capacity.

The latest improvements to melamine process technology now make it even easier to integrate a melamine plant with an ammonia and urea fertilizer complex. Guido Canti of Eurotecnica and Marc Wieschalla of thyssenkrupp Uhde discuss the benefits of plant integration.

Optimisation of the nitric acid process depends on good process visualisation tailored to the specific process parameters of the plant, improvements in combustion efficiency, reduction of N2 O emissions and the optimal use of platinum group metals.

Effective and efficient wastewater management is a vital task that is being aided by the introduction of new treatment technologies. The recovery of economically-valuable nutrients from wastewaters is another priority.

Inshan S. Mohammed of Sulfur Recovery Engineering shares lessons learned from a recent SRU shutdown assistance programme involving an error with the tags used within the BMS system installed on a direct-fired reheater.

While most sulphuric acid demand for phosphates is based on the production of phosphate fertilizer, non-fertilizer sources of demand such as animal feed and industrial processes additionally represent a relatively small but growing sector of the market.

The phosphate fertilizer industry is turning to production methods that are able to consume low-grade phosphate rock and/ or generate pure gypsum as a by-product. Gypsum-free processes, and technologies that capture phosphorus from waste streams, are also on the rise.