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Category: Outlook & Reviews

Problem No. 64: Reasons and solutions for leak detection system choking

A proper leak detection system for loose liners of high-pressure urea equipment is the number one safeguard for any urea plant, as has been proven by detailed safety studies and incidents investigations. However, leak detection systems easily choke especially when urea is present in the leaking solution. When no urea is present, the ammonium carbamate will dissociate above 60°C when flashing to atmospheric pressure in the leak detection system. But, when urea is present, it can solidify and at higher temperatures polymerise into biuret and triuret, which have even higher crystallisation temperatures. An early and reliable leak detection system is therefore very important. UreaKnowHow.com has developed such a system: the state-of-the-art AMMO LASER Leak Detection System.

Hype and reality

As a quick glance through the Index of last year’s articles and news items in this issue of the magazine will amply demonstrate, 2021 was a year full of project announcements for low carbon ammonia and methanol projects of all hues; blue, green, turquoise and many other shades besides. Market analysts CRU said in December that they calculated that there have been a total of 124 million t/a of low carbon ammonia projects announced, 80 million t/a of which came in 2021 alone, equivalent to 55% of current ammonia capacity. These range from tentative pilot plants that are fully costed and often with government grants already secured to blue sky visions of vast electrolysis hubs in the deserts of Arabia with timescales towards the end of the decade – it’s often the case that the longer the proposed timescale, the less likely a project is to happen.