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Author: richardhands

A new route for phosphates?

I am writing this freshly returned from the Sulphur Institute’s annual Sulphur World Symposium in Florence (for more on that see pages 24-25), where one of the topics causing some excitement was the anticipated commissioning of a demonstration plant for Travertine Technologies’ new Travertine Process. The plant is due to be commissioned at the Sabin Metals site near Rochester, New York in mid-2025 at a cost of $10.7 million. Capacity is put at “hundreds” of tonnes per year of gypsum processed, and removing “tens” of tonnes per year of CO 2 from the atmosphere.

New refinery construction agreed

President Yoweri Kaguta Museveni of Uganda has overseen the signing of signed an implementation agreement for the Uganda Refinery between the Ministry of Energy and Mineral Development, the Uganda National Oil Company (UNOC) and joint venture partner Alpha MBM Investments. Alpha MBM is a UAE-based company led by Sheikh Mohammed bin Maktoum bin Juma Al Maktoum, a member of the Dubai Royal Family. The agreement paves way for the design, construction and operation of the 60,000 bbl/d refinery to be undertaken at Kabaale. Construction is expected to take three years, with UNOC and Alpha MBM Investments as the project partners. The refinery, which will be East Africa’s first major crude processing plant, aims to reduce Uganda’s dependency on imported petroleum products and is expected to meet the local and regional demand for petroleum products.

Copper at a crossroads

CRU’s World Copper Conference was run at the start of April 2025 in Santiago, Chile, with the industry facing a crossroads. The Americas account for nearly half of the world’s mined copper, with South America producing 38% and North America contributing 10%. However, North American copper mines face cash costs 51% above the global average and 79% higher than those of their South American neighbours, positioning the region as one of the most expensive copper-producing areas globally. These high costs create a significant challenge, especially as securing a reliable copper supply has emerged as a geopolitical priority.

Green hydrogen to decarbonise Leuna refinery

TotalEnergies has signed an agreement with the German developer RWE to supply 30,000 t/a of green hydrogen to the Leuna refinery for fifteen years, beginning in 2030. The green hydrogen will be produced by a 300 MW electrolyser, built and operated by RWE in Lingen. Green hydrogen storage will be provided locally. The green hydrogen will be delivered by a 600 km pipeline to the gates of the refinery and will prevent the site’s emission of some 300,000 tons of CO2 beginning in 2030. This is the largest quantity of green hydrogen ever contracted from an electrolyser in Germany.

Increased royalty rates not expected to affect nickel production

Indonesia is increasing the royalty rates that the government takes on metals mined within the country. The Indonesian government has proposed a tiered royalty structure on nickel ore sales, ranging between 14–19%, depending on the prevailing nickel price. This would replace the current flat rate of 10%. A 14% rate would apply when nickel prices are below $18,000 /t, increasing progressively to 19% for LME prices above $31,000 /t. The royalty is calculated based on revenue from nickel ore sales.

Nyrstar to reduce output at Hobart

Due to an increasingly challenging market, Nyrstar will indefinitely lower production at its Hobart zinc smelter in Tasmania by around 25%. The plant’s zinc capacity is 280,000 t/a. “This decision follows a thorough and extensive review and is a direct response to deteriorating market conditions and financial losses being sustained by Nyrstar Australia,” the Trafiguraowned company said. “Nyrstar’s Australian assets continue to face significant financial challenges due to several external factors including worsening conditions in raw material markets, negative treatment charges and increased costs.”

Fatal dam collapses at nickel facilities

Two dam failures at the Morowali industrial park in Indonesia have killed three people. On March 16, during heavy rains, the PT Huayue Nickel Cobalt tailings storage facility at the Morowali industrial park failed, and tailings flowed into the Bahadopi River. The breach flooded facilities at the industrial park and the village of Labota. Five days later another tailings dam inside the industrial park, owned by PT Qing Mei Bang (QMB) New Energy Materials, collapsed, killing three workers. The affected tailings facilities store acidic waste from high pressure acid leaching (HPAL). It is estimated that for every ton of nickel, HPAL processing generates 150-200 tons of tailings. The affected facilities use filtered tailings, where some of the water is removed from the tailings before they are placed the dam. However, heavy rains, landslips and seismic activity appear to have affected the stability of some of the dams.

Cabinet aims to boost phosphate production and processing

The Tunisian cabinet has met to review its future programme for phosphate production, transport, and processing for the 2025-2030 period, as well as the current situation of the Tunisian Chemical Group and its work plan for the same period, according to a government statement. The prime minister stressed the need to develop phosphate production as a national resource and a cornerstone of the national economy that must regain its role and position in supporting state revenues and wealth creation, including increasing production capacity, processing, and exports, while investing in modern technology to enhance productivity, exploring new export markets, and prioritising environmental considerations.

Axens expands TGT catalyst production

Axens says that it has completed the expansion of its Axens Catalyst Arabia Ltd site, aimed at providing local and regional partners with the latest tail gas treatment catalysts, in addition to the site’s legacy catalyst hydroprocessing manufacturing capacity. This makes Axens is the first and only company to produce tail gas treatment catalysts in the Middle East. The company says that the expansion consolidates its capacity to serve its regional customers to meet regulatory requirements and maximise sulphur recovery by up to 99.9%, minimising SOx emissions. The production site supplies the region’s refining and gas industries with the latest generation of Axens’ catalysts, capable of operating at lower temperatures than conventional catalysts, and resulting in lower energy consumption.