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Tag: Solutions

Hydrocarbon removal from sour water systems

Hydrocarbon contamination of sour water streams feeding sour water strippers is a well-known challenge in the refining and gas processing industry. The source of this challenge is the formation of a stable oil emulsion in an aqueous phase that may contain both H 2 S and NH 3 . The typical approach to the problem involves large residence time tanks with the assumption that droplet settling will occur over a long enough time frame. In practice, droplet settling is very slow due to a variety of reasons, and as a result, operators encounter sour water heat exchanger fouling, stripper fouling, hydrocarbon excursions to sulphur recovery units along with other operating challenges. M. Thundyil, D. Seeger and E. McIntosh of Transcend Solutions present a case study of the TORSEP™ oil and solids removal system for contamination removal from a sour water feed stream. The case study illustrates the effect on heat exchanger fouling along with the effect of the variation of several system parameters on operating performance and economics.

Nitrogen Industry News Roundup

Maire Tecnimont and its urea licensing subsidiary Stamicarbon celebrated the 10th anniversary of Tecnimont’s purchase of Stamicarbon from DSM at Limbricht Castle in the Netherlands. The event, attended by Stamicarbon employees and the management of both companies, was an opportunity for the companies to reflect on the past ten years, as well as future developments and opportunities. From Maire Tecnimont’s point of view, it has enabled them to become a leading technology provider for urea production, and strengthened the group’s identity as a major technology licensor and EPC contractor for fertilizer plants. Stamicarbon was able to broaden its value proposition thanks to effective synergies with the group’s sister companies, while leveraging Maire Tecnimont’s network to expand its international footprint.

Ammonia plant upgrade and purge gas recovery

Cryogenic purge gas recovery units are very tolerant to increased flow from ammonia plant debottlenecking, especially the cryogenic cold box section. However, overload of the dehydration system upstream of the cold box can lead to fouling, loss of hydrogen recovery performance and the need for costly shutdown and thaw. Awareness of key plant parameters and some simple precautions can avoid such problems. A. J. Finn and T. R. Tomlinson of Costain provide some guidance.