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Tag: RATE

Detecting water-related issues in sulphur recovery units

Most inspection personnel are familiar with the symptoms of process-related issues; however, they often lack an understanding of the root causes of water-related issues. In this article L. Huchler of MarTech Systems and E. Nasato of Nasato Consulting provide insight about early warning signs of common water-related failures in steam generators and sulphur condensers, proactive monitoring practices, practical operating strategies, options for corrective actions, reminders about robust water-side design and reminders about the challenges of prematurely destroying evidence by prioritising cleaning over diagnostic efforts during turnaround activities.

Meeting oil and gas pipeline quality specifications

A new fully automated process has been developed that combines real time H2 S readings from an H2 S analyser and Q2 Technologies’ proprietary scavenger chemistry to treat high H2 S crude oil on demand. The process provides an efficient and effective way to administer the chemical product to avoid overtreating or undertreating. In some cases, the end user is seeing greater than 50% savings. It is a unique confluence of technology including IoT, advanced chemistry, and oil and gas personnel incentivised to demonstrate continuous improvement.

Incident No. 6: Corrosion in gasket area

This case study refers to the carbamate condensers and separators in the urea recirculation and hydrolyser desorber section of a urea plant, operating under normal operation at 0.3 MPa and 75°C. After 48,000 hours of operation, during the turnaround of the urea plant, the diaphragm type instruments were sent to the original equipment manufacturer for inspection and refurbishment. In addition to damage of the diaphragm, crevice corrosion was found in the gasket area (see picture) posing a health and safety risk .