Optimising phosphate production
Phosphate manufacturing is being enhanced thanks to process integration, digitalisation and other advances.
Phosphate manufacturing is being enhanced thanks to process integration, digitalisation and other advances.
DuPont has agreed to sell its Clean Technologies business for $510 million to an international private equity consortium, comprising BroadPeak Global, Asia Green Fund and The Saudi Arabian Industrial Investments Company (Dussur). The new, independent company has been named Elessent Clean Technologies and will be a global leader in process technologies to drive sustainability and carbon neutrality in the metal, fertilizer, chemical and oil refining industries. Elessent retains exclusive rights to the technologies, expertise, products, and services including: MECS® sulphuric acid and environmental technologies, BELCO® scrubbing technologies, STRATCO® alkylation technology and IsoTherming® hydroprocessing technology. Derived from the words “element” and “essential,” Elessent says that it will help customers produce, optimise or separate essential elements every day, creating clean alternatives to traditional industrial processes to minimise the impact on the environment while enabling our customers to produce essential elements critical to everyday life.
The feed phosphates industry is caught between conflicting trends currently, according to Alberto Persona of the Fertecon fertilizer team at IHS Markit. While the long-term demand-side fundamentals look broadly stable, there is still likely to be a fight for market share due to competition from substitute products and the emergence of new projects.
Th e past year has seen an extraordinary run-up in sulphur and sulphuric acid prices, the former from a low of around $50-70/t f.o.b. in mid-2020 to more than $100/t higher than that at the end of Q1 2021. Prices then plateaued for much of this year, but they have begun moving inexorably upwards again in the past couple of months, drawn by rapidly rising phosphate prices, and Middle East sulphur rates recently breached price levels not seen since 2012.
Lithium-boron miner ioneer Ltd has awarded DuPont Clean Technologies a contract for the license, engineering, and supply of proprietary equipment for a planned sulphuric acid plant at the company’s Rhyolite Ridge project in Nevada. DuPont will work with engineering partner SNC-Lavalin on the plant design, using MECS® sulphuric acid technology for the 3,500 t/d sulphur-burning unit, as well as controls that limit emissions to among the lowest in the world for this type of facility. DuPont will also supply its latest generation MECSSuper GEAR® ™ catalyst and other critical proprietary equipment. The contract is conditional on a final investment decision by the ioneer board of directors.
The latest developments in the recovery and commercialisation of fluorosilicic acid, rare earth elements (REEs) and uranium co-products associated with phosphoric acid production.
Buss ChemTech AG offers the international phosphate industry a robust solution to create added-value products from fluorosilicic acid (FSA). Thomas Dahlke, the head of the company’s process engineering department, and Emre Sen, sales manager for fluorine technologies, explain how this can be done in a sustainable manner.
As well as Morocco, Egypt, Algeria and Tunisia all have major phosphate industries, and all of these countries have plans to expand their capability to extract and process phosphates, though Algeria and Tunisia remain hampered by political instability.
INEOS Enterprises has announced the completion of the sale of its Sulphur Chemicals business to International Chemical Investors Group, for an undisclosed sum. INEOS Sulphur Chemicals business is Spain’s largest dedicated manufacturer of sulphuric acid and oleum, serving clients in both agriculture and chemical intermediates via its 400,000 t/a plant in Bilbao. The business will become part of WeylChem’s advanced intermediates and reagents portfolio, which includes an existing sulphuric acid and oleum plant located in Lamotte, northern France. WeylChem is wholly owned by the International Chemical Investors Group (ICIG).
Vacuum filtration is a key process step in phosphoric acid production. We highlight the main equipment options and recent project installations.