Syngas from biomass gasification
For many years confined to pilot projects and feasibility studies, biomass based gasification is seeing rapid take up in China for methanol production and may mark a new era in syngas generation.
For many years confined to pilot projects and feasibility studies, biomass based gasification is seeing rapid take up in China for methanol production and may mark a new era in syngas generation.
Jindal Steel says that it has achieved a global first by establishing India’s first coal gasification-based direct reduced iron (DRI) plant, using syngas for iron making. In response to shortages of natural gas, LPG and propane, Jindal Steel has also looked to deploy syngas in galvanising and colour coating line furnaces, as well as injecting syngas into its blast furnace, reducing dependence on imported coking coal and lowering carbon emissions per tonne of steel.
Bharat Heavy Electricals Ltd says that it has secured a $305 million contract from Bharat Coal Gasification and Chemicals Ltd (BCGCL) for a syngas purification plant at Lakhanpur, Odisha. The lump sum turnkey package includes design, engineering, equipment supply, civil works, commissioning and 60-month operation and maintenance services. The project, part of BCGCL's planned 2,000 t/d ammonium nitrate facility, has a 42-month execution timeline. BCGCL is a joint venture between Coal India Ltd, with a 51% stake and BHEL with a 49% shareholding.
Clariant says it is collaborating in Repsol’s pioneering methanol plant in El Morell near Tarragona, Spain. The Ecoplanta project will be the first of its kind in Europe to convert municipal waste into renewable methanol, using Enerkem’s advanced waste gasification process, supported by a range of Clariant’s syngas purification catalysts and its highly active MegaMax methanol synthesis catalysts. Scheduled for completion in 2029, the plant will use 400,000 t/a of non-recyclable solid municipal waste to produce 240,000 t/a of methanol.
NextChem subsidiary MyRechemical has been awarded an engineering study contract by Altalto Ltd. for a sustainable aviation fuel (SAF) plant in Immingham, Lincolnshire, based on its proprietary NX CircularTM gasification and NX CPOTM technologies. Altalto is a company set up by Velocys to develop SAF projects in the UK. The plant is expected to be operational in 2030. Initial targets include the production of 23,000 t/a of SAF for the UK market. Feedstock will be sourced from residual municipal solid waste (MSW) and commercial and industrial waste. The project has been awarded a grant from the UK Department for Transport’s Advanced Fuels Fund to progress basic engineering design. MyRechemical will operate as a technology provider and as coordinator for other technological partners. It will also supply engineering services.
As part of the Japanese government’s Green Transformation scheme, two hydrogen producers have been selected to receive subsidies for low-carbon production projects. Out of the overall $1 trillion GX scheme, $51 billion is earmarked for hydrogen and ammonia investments, with the bulk going towards a long-term programme that subsidises the increased production costs. The first two recipients are a Toyota Tshuho-led consortium (electrolytic hydrogen for steel), and Resonac (hydrogen from used plastics for ammonia). In the programme, production projects are required to have the support of a major hydrogen consumer – in Resonac’s case, this is Japanese chemicals giant Nippon Shokubai, who will offtake the ammonia produced from lower-carbon hydrogen.
thyssenkrupp Uhde has completed the pre-FEED (Front-End Engineering Design) phase for the Portland Renewable Fuels Project in collaboration with HAMR Energy. The project, located in Victoria, Australia, will use biomass residues and renewable electricity to produce green methanol that can be used as a low carbon liquid fuel to power shipping and aviation.
The Deendayal Port Authority (DPA), Kandla, has issued a tender for the engineering, procurement and construction (EPC) contract to build India’s first port-based bio-methanol plant. The 3,500 t/a plant will use oxy-steam gasification technology to convert biomass into bio-methanol. The scope covers design, engineering, procurement, construction, commissioning, and product certification, with bidders required to outline plant life, warranties, capital expenditure, and operating costs. The move follows DPA’s earlier call in May for turnkey proposals for a larger integrated plant of over 15,000 t/a, and its February 2025 agreement with Bapu’s Shipping Jamnagar Pvt. Ltd. to develop India’s first bio-methanol bunkering facility, including a dedicated bunker barge, at Kandla Port.
The production of methanol from waste offers a groundbreaking solution for sustainable urban waste management as well as producing an alternative renewable fuel for maritime transport. Giacomo Rispoli, Andrea Angeletti and Alessia Borgogna of Nextchem provide an overview of the waste conversion process and its application.
No longer viewed as only a chemical feedstock, methanol is increasingly being regarded as a low-carbon energy carrier. Zinovia Skoufa of Johnson Matthey discusses the role of sustainable methanol as a multi-pathway fuel for the energy transition.