Section: CRUSU Industry News

India’s power and renewable energy minister RK Singh has placed draft plans before the cabinet for the country’s refining and fertilizer sectors to switch to renewable ‘green’ hydrogen feeds. Other energy intensive sectors such as steel and transport are likely to follow. The policy suggests that refiners must have 10% of their hydrogen consumption generated from renewable electricity by the end of financial year 2023-24, rising to 25% by 2030. The comparable figures for ammonia/urea production are 5% and 20%, respectively. India is pursuing some of the world’s most ambitious renewable energy targets of 175 GW of renewable energy capacity by the end of 2022 and 450 GW by 2030.

Production has begun at Ivanhoe Mines’ Kakula copper mine in the DRC. The company says that total production for this year is expected to be 80-95,000 t/a of copper in concentrate, with a phase two expansion to 400,000 t/a due to be completed by Q2 2022. Ivanhoe is working with China’s Zijin Mining on the development plan for phases 2 and 3 of the mine, as well as a feasibility study for the Kipushi zinc mine further to the east. Both projects lie close to the DRC’s southern border, with Angola and Zambia respectively. Phase 3 of Kamoa will lift capacity to an anticipated 600-800,000 t/a of copper in concentrate, making it the second largest copper mine in the world after Escondida in Chile. Canadian-based Ivanhoe expects to be digging 3.8 million t/a of ore at Kakula with 6% copper content in Phase 1.

The Abu Dhabi National Oil Company (ADNOC) has awarded a $510 million engineering, procurement and construction (EPC) contract to Italy’s Saipem to expand production capacity at the Shah sour gas plant, as the UAE looks to increase its output of gas by 2030. The Optimum Shah Gas Expansion (OSGE) & Gas Gathering project has been awarded by ADNOC Sour Gas, a joint venture between ADNOC and US energy major Occidental. The contract will increase gas processing capacity at the Shah plant by 13% per cent to 1.45 bcf/d from 1.28 bcf/d by 2023 and supports ADNOC’s objective of enabling gas self-sufficiency for the UAE. The Shah gas plant currently meets 12% of the UAE’s total supply of natural gas, as well as producing 5% of the world’s elemental sulphur. The expansion will cumulatively represent a 45% increase on the plant’s original capacity of 1.0 bcf/d when it came on-stream in 2015.

Ineos subsidiary Inovyn has announced the permanent closure of its ‘sulphur chemicals’ (mainly sulphuric acid) plant at its Runcorn site, and its withdrawal from the UK sulphur chemicals market. The company said in a statement that the decision follows a management review of the business in the light of recent events. Specifically, in October 2020, an unexpected interruption to the third-party power supply to the Runcorn site resulted in the plant being taken offline, and during restart, it was identified that a number of critical plant components had suffered significant damage. As a result, to ensure the safety and integrity of the plant it was taken back offline. Since then, in spite of significant effort and investment to rectify these issues, Inovyn says that it has become clear that it will not be possible to safely restart the plant for at least a further 18-24 months, and the company has decided to close the plant permanently.

Tecnimont has been awarded a $1.5 billion contract by Nigeria’s Federal Executive Council to carry out rehabilitation works at the Port Harcourt refinery in Rivers State, run by the state-owned Nigerian National Petroleum Company (NNPC). The contract covers engineering, procurement and construction (EPC) activities for a full rehabilitation of the Port Harcourt refinery complex, aimed at restoring the complex to a minimum of 90% of its 210,000 bbl/d nameplate capacity. Tecnimont says that the project will be delivered in phases from 24 and 32 months and the final stage will be completed in 44 months from the award date.

Storm Uri which blanketed the southern states of the US with snow, and led to widespread power outages in Texas, has had a major impact upon US Gulf Coast and Southern-Midwest refined products supply. Most Gulf Coast refineries were shut down or forced to operate at reduced rates. IHS Markit estimated that more than 5.2 million bbl/d of Gulf Coast capacity and 730,000 bbl/d in PADD 2 was impacted by the winter weather at its height, and close to 20% of lower 48 US natural gas production was shut-in in the first half of February. A drop in crude oil production of between 2.2 and 4 million bbl/d was estimated.

Copper major Freeport-McMoRan is reportedly on verge of finalising a $2.8 billion deal with China’s Tsingshan to build a copper smelter in Weda Bay, Indonesia. The Indonesian government said that the companies were aiming to conclude negotiations by the end of March. It also said that most of the financing will be borne by Tsingshan, with Freeport possibly only needing to provide funding for 7.5% of the total project cost. The smelter would have a copper concentrate input capacity of 2.4 million t/a.

Construction work has begun on a new hydrocracking complex for the Assiut refinery in Egypt, in the central Nile valley, according to TechnipFMC plc, who won the $1 billion engineering, procurement, and construction (EPC) contract for the project. The contract involves construction of new processing units including a vacuum distillation unit, a diesel hydrocracking unit, a delayed coker unit, a distillate hydrotreating unit and a hydrogen production unit which will use TechnipFMC’s proprietary steam reforming technology.

Norilsk Nickel has finally closed down its nickel smelting operation at Nikel in Russia’s Murmansk region; the company’s oldest still operating production facility. The shutdown is part of the company’s environmental programme, which aims to significantly reduce its environmental impact at all production sites. The Nikel closure will eliminate SO2 emissions in the cross-border area with Norway, which had become a major bone of contention with the Norwegian government. Norilsk aims to reduce SO2 emissions at Kola by 50% by the end of 2020 and 85% by the end of 2021, and is modernising its production in Monchegorsk, including the construction of new state-of-the-art facilities.

In early October Tesla held a ‘battery day’ event at its headquarters in Fremont, California. Speaking at the event, company founder and CEO Elon Musk outlined his vision for the electric car industry over the coming decades, and spoke particularly to his ambitions for the nickel industry. He had already called for more mining of nickel earlier in the year, and has said that Tesla is developing cathodes that will contain higher nickel and no cobalt. The latter comes after a lawsuit against Tesla and several other high-tech US firms for allegedly supporting human rights violations by buying cobalt from the Democratic Republic of Congo. Musk echoed the potential ‘reputational risk’ for the nickel market and called for more sustainable nickel production, dangling the prospect of a “giant contract” with any miners that could produce nickel in an “environmentally sensitive way.” Tesla is reportedly in discussions with Vale and BHP as well as the Indonesian government concerning potential investments in nickel production.