Category: Technology

Decreasing the carbon intensity of sulphur recovery is one of the many actions that operators can take to help meet their climate ambitions. It is also becoming increasingly rewarding financially because of the rising cost of carbon emissions. In this article, G. Kidambi of Shell Projects & Technology demonstrates the potential to cut the carbon intensity of tail gas treating units by more than 50% through swapping to the latest SCOT ULTRA amine solvent and catalyst technologies.

As the world looks to a lower carbon future, refineries are having to examine their operating models, and look to, for example, renewable hydrogen production for desulphurisation technologies.

N. A. Hatcher, D. R. Jensen , and P. L. Ott of Optimized Gas Treating Inc. provide a technology overview of ProBot™ – a unit monitoring system developed by OGT to digitalise the sulphur processing assets in a facility in a manner that facilitates knowledge retention, rapid optimisation, and plant troubleshooting. ProBot™ has been built to allow rapid access to a virtual plant platform that provides advice, training and, monitoring to enable more efficient, safe, reliable, and environmentally friendly plant operations.

Catalytic converters are the heart and hub of sulphuric acid plants. Converter replacement of equipment that has come to the end of its life is an opportunity to make improvements to the performance, productivity, reliability, durability and plant emissions. NORAM discusses design and project execution considerations for SO2 catalytic converter replacement and Chemetics considers the challenges and opportunities of converter retrofits.

Improvements to nutrient use efficiency (NUE), particularly for nitrogen, can deliver dual environmental and economic benefits. We report on recent developments in nitrogen management and global progress on NUE.

New innovations and the latest equipment options from FEECO International, Casale, thyssenkrupp Fertilizer Technology and Eirich are helping to perfect the fertilizer finishing process.

Reducing carbon footprint in the synthesis of chemicals is a new challenge, a necessary requirement in the pursuit of sustainable products designed to minimise environmental impacts during their whole lifecycle. So-called “green” technologies for ammonia, methanol and hydrogen are being developed to meet these challenges. Casale, Linde, thyssenkrupp Industrial Solutions, Toyo Engineering Corporation, Haldor Topsoe and Stamicarbon report on some of their latest developments.

Scanfeld™ is the world’s first remote sensing solution for fully automated early-warning gas leak detection for chemical plants. Using FTIR spectroscopy, Scanfeld™ identifies hundreds of different gases in real time from kilometres away. With just a few Scanfeld™ sensor units, large production sites, tank farms, or gas loading areas can be monitored reliably. Gas leaks are quickly detected, and the formation of dangerous gas clouds is monitored, measured, and visualised. René Braun of Grandperspective discusses how the system works and how it is being applied in industry.

Nitrogen-rich wastewaters remain a major issue for fertilizer and other industries. Saipem’s new electrochemical technology, SPELL, is an important step towards the overall objective of zero industrial pollution. A complete engineering review of the technology, its alignment with all international applicable standards, and optimisation has now been concluded and the technology is ready for deployment for the removal of ammonium nitrogen from industrial waters and wastewaters. Saipem discusses the key features of SPELL and reports on the first two industrial references.

As sulphur recovery units operate at progressively higher temperatures, creep stress in the furnace refractory lining can lead to deformation or even failure of the bricks and require the shutdown of the SRU. UK-based DSF Refractories have developed a product which minimises creep stress damage at high temperatures, for a longer-lived furnace lining.