Following the success of VectorWalls™ in the reaction furnace of sulphur recovery units over many years, VectorWalls™ are now delivering similar benefits in SRU thermal incinerators. Uday N. Parekh of Blasch Precision Ceramics reports on the deployment of VectorWalls™ to improve the performance of the SRU thermal incinerator and provide benefits such as lower fuel gas consumption and lower CO2 emissions.
Catalysts are of crucial importance in a number of chemical processes and hence, their quality has a direct impact on the efficiency and operating costs of chemical plants. This refers especially to ammonia production, since this process is energy-consuming.
By recovering waste heat as process steam or electrical energy, technologies are available that can help sulphuric acid plants meet their energy goals. Colin Shore of Elessent Clean Technologies discusses how MECS® HRS™ technology can offer a sustainable solution to enhance sulphuric acid plant performance, while lowering its carbon emissions.
Casale reviews urea plant revamping process schemes and successful case studies for energy savings and TOYO discusses its latest revamping technologies including application of the new generation low-pressure, energy-saving ACES21-LP™ process.
E. Almeida and B. Ferraro of Clark Solutions discuss how regular monitoring by simple testing of the towers in sulphuric acid plants can improve the reliability and lifespan of the plant.
Economically viable production of green ammonia requires plants that can react to fluctuations in renewable power thanks to their flexible design. Casale’s Francesco Baratto, Giovanni Genova and Sergio Panza explain how new tools are helping design green ammonia plants that deliver the highest possible production at the lowest possible cost.
A sulphuric acid plant forms critical material and energy interfaces with other plants in several different types of chemical and metallurgical complexes. Shailesh Sampat of SNC-Lavalin discusses how the acid plant design is customised to match the product mix and the energy requirements of the complex to provide the optimum solution for energy and material requirements.
With climate change looming there is an increased focus on reducing the environmental footprint of the production of fertilizers. The use of renewable energy/green hydrogen is one way to make the fertilizer industry more environmentally sustainable. In this article, Rene Dijkstra of Chemetics introduces the Green Fertilizer Complex. This practical solution integrates an oxygen-based sulphuric acid plant using the Chemetics’ patented CORE-SO2™ process with a green hydrogen and ammonia facility to deliver low cost, low emission, and carbon-free phosphate (MAP/DAP) and/or sulphate (AMS) based ammonia fertilizers.
The production of syngas from hydrocarbon feedstock uses a number of catalytic steps to increase efficiency and maximise conversion while minimising energy consumption. In this article we report on the latest developments in water gas shift catalysis from Johnson Matthey, Clariant and Topsoe, and shift converter design from Casale.
Developments in sulphuric acid technology and engineering know-how are highlighted by recent project case studies from DuPont Clean Technologies, Metso Outotec and thyssenkrupp Uhde.