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Fertilizer International 498 Sept-Oct 2020

Largest SOP producer in the western hemisphere


SOP REPORT

Largest SOP producer in the western hemisphere

SPOTLIGHT ON COMPASS MINERALS

Great Salt Lake solar evaporation ponds in Utah, United States.
PHOTO: COMPASS MINERALS

Compass Minerals manufactures potassium sulphate (SOP) products from two locations in North America.

Its market-leading Protassium+ granular SOP product is produced at the company’s plant near Ogden, Utah, from brine extracted from the Great Salt Lake using a natural solar evaporation process. Protassium+, a premium, low-chloride potassium fertilizer, is used in speciality agriculture, pharmaceutical and industrial applications. The Ogden operation also has the unique ability to supplement brine-based production by converting potassium chloride (MOP) into SOP.

Compass Minerals also produces high-analysis grades of water-soluble potassium sulphate – some with more than 99.7 percent purity – at its 40,000 ton capacity Wynyard plant at Big Quill Lake, Saskatchewan.

Utah and Saskatchewan operations

The company’s Utah operation is the largest primary SOP production site in the western hemisphere – and is one of only four large-scale operations globally that produce SOP from the solar evaporation of brine. Approximately 55,000 acres of solar evaporation ponds (see photo) produce SOP and other salts, including magnesium chloride, from the Great Salt Lake’s naturally-occurring brine.

Its other Wynyard, Saskatchewan, operation is Canada’s only SOP production plant. At this site, Compass Minerals creates SOP by combining sulphate-rich brines with externally-sourced MOP using ion exchange and glaserite processes. The resulting SOP is highly pure and is marketed as a speciality crop nutrient product and for non-agricultural speciality applications.

Investing for efficiency, increased capacity and growth

Targeted investments by Compass Minerals have expanded capacity and increased efficiency at its Utah SOP plant. These have included processing plant and evaporation pond upgrades. As a result, SOP production capacity has now increased to 550,000 tons. These investments have helped Compass Minerals to continue to supply growing North American SOP market demand and maintain its position as the consistent supplier of choice.

“Our manufacturing process is highly efficient and allows us to be positioned globally as a low cost producer.”

“As the only US producer and manufacturer of OMRI-certified [organic] sulphate of potash, we continue to leverage this unique asset accelerating capacity to meet market demand,” commented George Schuller Jr, chief operating officer at Compass Minerals.“Through solar evaporation at our Utah facility, our manufacturing process is highly efficient and allows us to be positioned globally as a low cost producer.”

Long-term SOP production at both Ogden and Wyngard looks secure. Compass Minerals holds the numerous environmental and mineral extraction permits, water rights, licenses and other government approvals needed to allow operations at both sites to continue well into the future.

Protassium+

Protassium+ provides speciality crops with the vital potassium they need for healthy growth, high yield and harvest quality. It also helps with crop stress and improves resistance to drought and disease. Other key characteristics are:

  • High sulphur: Sulphur helps support plant functions that have a positive influence on yield, quality and marketability. Sulphur deficiency is also on the increase – highlighting the need to replenish this nutrient so crops can deliver more profitable returns.
  • Low chloride: Many speciality crops, turf and ornamental plants are particularly chloride-sensitive. For these plants, continued application of potassium sources with a high chloride content or salt index is undesirable as they have a toxic effect. The use of Protassium+, in contrast, helps avoid the build-up of chloride or salt in soil that can result in lower yields, lower quality, poorer appearance and lost income.
  • ow salt: SOP has the lowest salt index (per unit of K2 O) of all the major potassium sources. Because of this, Protassium+ is able to minimise the risk of soil toxicity.

Latest in Outlook & Reviews

Running the gamut

This issue of Sulphur magazine contains a preview of CRU’s Sulphur + Sulphuric Acid conference in Woodlands, Texas, which is being held from November 3rd to 5th this year, giving delegates the opportunity to meet and discuss some of the trends which are continuing to change the sulphur and sulphuric acid industries. Some of this is echoed in our editorial coverage this issue; the rise of electric vehicles and the continuing electrification of society is changing demand for metals and impacting upon both sulphur and sulphuric acid markets alike. As CRU’s principal analyst Peter Harrison discusses on pages 36-37, battery demand for nickel is leading to a surge in new nickel leaching capacity in Indonesia which is drawing in greatly increased volumes of sulphur, while rising demand for copper is leading to additional volumes of smelter acid from China, India and Indonesia which are impacting the merchant market for acid, as detailed by CRU’s Viviana Alvorado on pages 38-40. In the United States, new lithium mines will require additional sulphur (see pages 22-23). Rare earths and battery metal recovery will form a major topic on the first day of the Sulphur + Sulphuric Acid conference, with speakers from Lithium Americas, one of the pioneers of the new US lithium industry.

Is the world ready for CBAM?

At the end of this year, the European Union’s Carbon Border Adjustment Mechanism (CBAM) will move from its transitional phase into its ‘definitive’ phase, whereby the carbon costs of goods entering the EU will need to be priced in. CBAM requires suppliers to calculate the carbon emissions of their fertilizer (and other, e.g. steel) products, including indirect emissions, for example from electricity consumed in the process, and emissions of precursor or raw materials. They will then need to purchase CBAM certificates to cover embedded emissions above the established free allowance benchmark rates determined by the European Commission: 1.57 tonnes CO2e/tonne ammonia and 0.23 tCO2e/t nitric acid.